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Interior view of an depaneling machine with red light.

Depaneling Systems 
for PCB Production

Regardless of material, size or contour - our DIVISIO depaneling machines separate your PCB from the panel with a precision of up to 10 µm. Whether as a stand-alone solution, inline or offline system – we supply a machine that is perfectly tailored to your requirements and your production. In doing so, we rely on proven cutting processes such as sawing, milling or laser cutting.

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DIVISIO 2100

The DIVISIO 2100 is a semi-automatic depaneling machine for low-stress separation of printed circuit boards. Ideal for smaller quantities, it offers a cost-efficient alternative to the inline machine – precise, gentle and economical.

    • Depaneling using a router or saw
    • Parallelization of loading/unloading and cutting process thanks to rotary table
    • Linear motors for maximum dynamics and accuracy
    • High flexibility thanks to the use of magnetic adapters
    • Simplex User Interface: clear user guidance and user-friendliness
    • Integration of AOI for cutting edge control
    • Bad mark detection
    • Automatic tool change with 8-station magazine
    • Interface for robot loading and unloading
    • Developed for SynapticaOS
    • ASYCAM: Offline CNC programming
    • 100% traceability for PCBs
    • Use of the same spindle type and vacuum cleaner across all DIVISIO depaneling systems (low spare parts inventory)
    • Energy savings through demand-based control of the spindle and vacuum cleaner

      ASYS develops modular, scalable machine solutions that can be flexibly adapted to product and process requirements, thereby conserving resources. The use of recyclable materials and a sustainable supply chain are an integral part of the development process. Intelligent energy management systems and predictive maintenance, for example, reduce the carbon footprint and ensure efficient, future-proof production. 

       

DIVISIO 5100

The DIVISIO 5100 is available in two different versions. Its scalability makes it flexibly adaptable to customer-specific requirements.

    • Fast and precise thanks to highly dynamic linear axes with a positioning accuracy of ±10 µm
    • Cycle times of up to <2.5 s thanks to double spindle and double gripper technology
    • Maximum flexibility thanks to 140 machine-specific options
    • Simplex User Interface: clear user guidance and user-friendliness
    • Automated loading and unloading of panels, trays, WPCs, shuttle systems or via robot interface
    • Self-monitoring via integrated camera systems (set-up control, AOI)
    • Up to 20.5 shifts autonomy time thanks to integrated milling cutter bench with 20 tool positions
    • AMR connection
    • Seamless data exchange through standardized interfaces such as IPC-HERMES-9852, IPC-CFX, OPC UA
    • Developed for SynapticaOS
    • Offline programming for creating and editing machine programs at a separate workstation
    • ASYCAM: Offline CNC programming
    • 100% traceability for PCBs
    • Scalable solution. Can be adapted to changing requirements during the lifecycle.
    • Energy savings through demand-based control of the spindle and vacuum cleaner.

      ASYS develops modular, scalable machine solutions that can be flexibly adapted to product and process requirements, thereby conserving resources. The use of recyclable materials and a sustainable supply chain are an integral part of the development process. Intelligent energy management systems and predictive maintenance, for example, reduce the carbon footprint and ensure efficient, future-proof production.

DIVISIO 6000

The DIVISIO 6000 is a highly dynamic depaneling system for maximum parts throughput. The module unit combines the functional areas of depaneling, final assembly and the outfeed/infeed follow-up process.

    • Shortest cycle times (up to 3.2 seconds) thanks to multi-gripping technology
    • Small footprint thanks to the integration of follow-on processes
    • Flexibility thanks to quick-change adapter system
    • Rotary table for the integration of numerous final assembly processes (ICT, AOI, flash, lasermarking, cleaning, etc.)
    • Shuttle for the integration of additional processes (turning, cleaning, AOI)
    • Automatic loading and unloading of trays, WPC and shuttle systems
    • Cycle time reduction through parallelization of process steps
    • Seamless data exchange through standardized interfaces such as IPC-HERMES-9852, IPC-CFX, OPC UA
    • Developed for SynapticaOS
    • Offline programming for creating and editing machine programs at a separate workstation
    • ASYCAM: Offline CNC programming
    • 100% traceability for PCBs
    • Energy savings through demand-based control of spindle and vacuum cleaner

      ASYS develops modular, scalable machine solutions that can be flexibly adapted to product and process requirements, thereby conserving resources. The use of recyclable materials and a sustainable supply chain are an integral part of the development process. Intelligent energy management systems and predictive maintenance, for example, reduce the carbon footprint and ensure efficient, future-proof production.

  • White pictogram of a gripper with a gear on the right side, surrounded by two circular rotating arrows, on black background.
    Individual Degree of Automation
    Semi-automatic stand-alone machine or high-speed inline depaneling machine.
  • White pictogram of a gripper holding a square next to two squares on a line on black background.
    Flexible and Scalable Functions
    With over 70 options, you can optimally adapt your depaneling system to your production.
  • White pictogram of a central hexagon connected by lines to six surrounding hexagons on black background.
    Parallelization of Processes
    Up to 12 stations can be integrated into the DIVISIO 6000 with rotary indexing table.

Semi-automated Depaneling

Our semi-automated turntable depaneling machines work as a stand-alone solution. This makes it easy to integrate additional functions such as “scanning from below”. Combine them with a cobot to further increase the productivity and autonomy of the system.

  • Small to large batch sizes
  • Medium to high product variance
  • Manual loading and unloading
  • Interface to cobot
Interior of an Depaneling machine with red light.
Interior view of an depaneling machine with dual spindle

Fully Automated Depaneling

With our flexible high-speed inline depaneling machines, you can achieve the highest possible throughput. The modular, space-saving design leaves nothing to be desired. Do you need different discharge systems, for example? We can integrate shuttles, carriers, trays, full-surface belts or drawers for you.

  • From batch size 1
  • Maximum product variance
  • Optional: flexible gripper system
  • Optional: dual spindle technology

Software Platform SynapticaOS

Plan. Control. Monitor. – One Platform. All Levels.

SynapticaOS offers intuitive and easy-to-implement software for industry. 
The software platform optimizes processes through seamless data availability and
combines MES functionality with solutions for real-time monitoring of material logistics and production.

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