Screen Printing
Electronics Manufacturing
Thanks to maximum precision and consistently repeatable layer thickness, our screen printing machines for pcbs guarantee outstanding print quality — even for complex tasks. Their flexible and adaptable design allows our printing systems to be seamlessly integrated into a wide variety of production processes — for maximum efficiency and process reliability.
HYCON XH4
The XH4 enables parallel printing through asynchronous multi-track transport. It dynamically adjusts the screen to the substrate without any loss of cycle time.
- Printing without transport times
- Asynchronous multi-track transport
- Individual screen setting for each substrate
- Simplex user interface: clear user guidance and user-friendliness
- More efficient, faster and timely production
- Productivity-enhancing and more adaptable production environment
- Improved print performance
- Seamless data exchange through standardized interfaces such as IPC-HERMES-9852, IPC-CFX, OPC UA
- Developed for SynapticaOS
- Product Pool: central data storage of print programs
- Offline programming for creating and editing machine programs at a separate workstation
- Remote Cockpit
- Increase in throughput of up to 140% with multiple tracks
- Compact design for printing up to 3 tracks
- Single-track screen printer
- Dual-track screen printer
- Triple-track screen printer
- Special formats
HYCON XH2
The XH2 screen printing system was specially developed for printing on hybrids and offers highest precision and maximum flexibility.
- Repeat accuracy: ± 12.5 µm @ 6 Sigma
- Print format: up to 250 x 250 mm
- 4-column guidance of the entire printing unit for extreme accuracy and repeatability
- Flexible and adaptable to different requirements and production processes
- Simplex user interface: clear user guidance and user-friendliness
- Less waste and higher product quality
- Ability to produce a wide range of products without having to reconfigure/retool the machine every time you change
- Flexible screen and stencil holder for all standard screen/stencil sizes up to a maximum of 450 x 450 mm
- Seamless data exchange through standardized interfaces such as IPC-HERMES-9852, IPC-CFX, OPC UA
- Developed for SynapticaOS
- Product Pool: central data storage of print programs
- Offline programming for creating and editing machine programs at a separate workstation
- Remote Cockpit
- Less waste and higher product quality
- Smaller footprint thanks to compact design
HYCON XH STS
The XH STS printing system offers flexible and versatile solutions for precise thick-film printing in small to medium series – ideal for hybrid, SMT, and solar applications.
- Repeat accuracy: ± 12.5 µm @ 6 sigma
- The system has been specially developed for the thick-film sector and can be used in the hybrid, SMT and solar sectors
- Pneumatic print heads with closed control loop
- Simplex user interface: clear user guidance and user-friendliness
- Versatile use in various areas such as hybrid, SMT and solar
- High precision and consistency
- Simple operation and fast set-up times
- Seamless data exchange through standardized interfaces such as IPC-HERMES-9852, IPC-CFX, OPC UA
- Developed for SynapticaOS
- Product Pool: central data storage of print programs
- Offline programming for creating and editing machine programs at a separate workstation
- Remote Cockpit
- Less waste and higher product quality
- Small footprint thanks to compact design
- Total flexibility for a wide range of products
HYCON XH3
A versatile screen and stencil printing system with unique expansion options that sets new standards in printing technology.
- Alignment repeatability of ±12.5 µm @ 6 Sigma
- Print repeatability ±20 µm @ 6 Sigma
- Single substrate processing with Optilign & Optilign Multicarrier
- Pneumatic or electric printhead
- Squeegee for sreen printing applications
- Hardmetal transport via round belt systems for ceramic substrates
- Cost savings through optimal throughput and longer stencil life
- Closed-loop print force control for optimal printing results
- Seamless data exchange through standardized interfaces such as IPC-HERMES-9852, IPC-CFX, OPC UA
- Developed for SynapticaOS
- Product Pool: central data storage of print programs
- Offline programming for creating and editing machine programs at a separate workstation
- Remote Cockpit
- Reduced consumption of cleaning paper with Optilign
- Efficient utilization of print format with Optilign Multicarrier
- Oscillating cleaning for fast stencil cleaning with low wape consumption
SERIO X5 Professional Large
The X5 Professional Large is a high-performance screen and stencil printer designed for precision and flexibility in a range of printing applications. This printing area makes it possible to efficiently process large PCBs or other large-format substrates.
- Alignment repeatability of ±12.5 µm @ 6 Sigma
- Print repeatability ±20 µm @ 6 Sigma
- Print format: Maximum 660 x 550 mm
- Single substrate processing with Optilign
- Pneumatic or electric printhead
- Simplex user interface: clear user guidance and user-friendliness
- Cost savings through optimal output and longer stencil service life
- Closed-loop printing force control for optimal printing results
- Seamless data exchange through standardized interfaces such as IPC-HERMES-9852, IPC-CFX, OPC UA
- Developed for SynapticaOS
- Product Pool: central data storage of print programs
- Offline programming for creating and editing machine programs at a separate workstation
- Remote Cockpit
- Larger print format and Optilign functionality
- Efficient utilization of print format with Optilign Multicarrier
- Reduced consumption of cleaning paper with Optilign
- Oscillating cleaning for fast stencil cleaning with low consumption of consumables
SERIO XM
The SERIO HYCON XM is a versatile manual screen and stencil printing system that guarantees consistently high print quality. Thanks to precise control of the squeegee bar and adjustable squeegee pressure, the system enables consistently accurate results.
- Machine dimensions: 800 x 800 x 350 mm, weight approx. 85 kg
- Electrical connection requirements: 100-240 V AC, 50/60 Hz, 10 A
- Pneumatic requirements: 5-6 bar air pressure, 3 Nl/min air consumption
- Print format: max. print format of 350 x 450 mm with a maximum material thickness of 30 mm
- Alignment accuracy: ±10 µm (manually adjustable)
- High-quality printing thanks to precise guidance and adjustable pressure
- Flexibility for different materials and applications, ideal for small series and prototypes
- Easy handling and quick changeover save time and money
- High precision for reproducible results
- Compact design for easy integration into production lines
SERIO 8000
SERIO 8000 – A fully automatic screen and stencil printer for very large substrates. Developed for demanding printing applications, it offers outstanding user-friendliness and maximum flexibility.
- Druck auf sehr großen Substraten mit einer Größe von bis zu 1000 x 610 mm (40 x 24 Zoll)
- Ermöglicht den flexiblen Einsatz aller Siebe und Schablonen bis zu einer Größe von 1270 x 1700 mm (50 x 67 Zoll) ohne zusätzliche Adapter.
- Wiederholgenauigkeit von ± 12,5 μm @ 6 Sigma
- Druckwiederholbarkeit ±25 µm @ 6 Sigma
- Simplex User Interface: klare Nutzerführung und Bedienerfreundlichkeit
- Efficient production of normal and very large PCBs
- Optical positioning system ensures safe and precise production
- Consistent print quality and reduction of waste
- Dispensing systems for cartridges or cups
- iPAG to apply glue or paste directly after printing
- Closed Loop to all common SPI systems
- Seamless data exchange through standardized interfaces such as IPC-HERMES-9852, IPC-CFX, OPC UA
- Developed for SynapticaOS
- Product Pool: central data storage of print programs
- Offline programming for creating and editing machine programs at a separate workstation
- Remote Cockpit
- Large print format with smallest footprint
AIRON Printing System
The AIRON printing system excels in the solar market with top speed, flexibility, and precision – ensuring efficient processes, maximum quality, and support for various substrate sizes in high-speed printing.
- Processes substrates in sizes from 162 mm to 230 mm.
- Print speeds of up to 1,100 mm/s
- Throughput of up to 7,200 cells per hour
- Can process up to 7,200 cells per hour, making it extremely efficient for mass production
- Repeatability of 12.5 µm.
- Mechanisms for breakage control and protection of sensitive wafer surfaces
- Ergonomic design and intuitive operation
- Automated weighing systems and “autohead” print head adjustment
- Seamless data exchange through standardized interfaces
- Developed for SynapticaOS
- Product Pool: central data storage of print programs
- Offline programming for creating and editing machine programs at a separate workstation
- Remote Cockpit
- Combines printing and breakage control in a single system
- Optimal space utilization through two offset printing units
Consistent Print Qualitythrough precise squeegee control
Fast Set-up Timesfor efficient changeovers
Versatilityin material selection up to 30 mm thick
HYCON Special Solutions for Technical Screen Printing
With the HYCON product line, ASYS offers specialized screen printing solutions suitable for a variety of materials including ceramics, glass, metal and flexible substrates. The systems are designed for thick-film technology and enable the precise application of pastes to challenging surfaces. This flexibility makes them ideal for special printing requirements in all industries.
Large Formats
The flexible printer platform processes substrates up to 1,500 mm in size and can be customized to meet specific process requirements. Regardless of whether the substrate is glass, FR4 material or an endlessly flexible tape, the machine is equipped with the appropriate transport or clamping system depending on the application. The systems are suitable for use with both, screens and stencils.
Software Platform SynapticaOS
Plan. Control. Monitor. – One Platform. All Levels.
SynapticaOS offers intuitive and easy-to-implement software for industry.
The software platform optimizes processes through seamless data availability and
combines MES functionality with solutions for real-time monitoring of material logistics and production.
