Screen Printing
Electronics Manufacturing
Thanks to maximum precision and consistently repeatable layer thickness, our screen printing machines for pcbs guarantee outstanding print quality — even for complex tasks. Their flexible and adaptable design allows our printing systems to be seamlessly integrated into a wide variety of production processes — for maximum efficiency and process reliability.
HYCON XH4
- Printing without transport times
- Asynchronous multi-track transport
- Individual screen setting for each substrate
- Simplex user interface: clear user guidance and user-friendliness
- More efficient, faster and timely production
- Productivity-enhancing and more adaptable production environment
- Improved print performance
- Seamless data exchange through standardized interfaces such as IPC-HERMES-9852, IPC-CFX, OPC UA
- Developed for SynapticaOS
- Product Pool: central data storage of print programs
- Offline programming for creating and editing machine programs at a separate workstation
- Remote Cockpit
- Increase in throughput of up to 140% with multiple tracks
- Compact design for printing up to 3 tracks
- Single-track screen printer
- Dual-track screen printer
- Triple-track screen printer
- Special formats
HYCON XH2
- Repeat accuracy: ± 12.5 µm @ 6 Sigma
- Print format: up to 250 x 250 mm
- 4-column guidance of the entire printing unit for extreme accuracy and repeatability
- Flexible and adaptable to different requirements and production processes
- Simplex user interface: clear user guidance and user-friendliness
- Less waste and higher product quality
- Ability to produce a wide range of products without having to reconfigure/retool the machine every time you change
- Flexible screen and stencil holder for all standard screen/stencil sizes up to a maximum of 450 x 450 mm
- Seamless data exchange through standardized interfaces such as IPC-HERMES-9852, IPC-CFX, OPC UA
- Developed for SynapticaOS
- Product Pool: central data storage of print programs
- Offline programming for creating and editing machine programs at a separate workstation
- Remote Cockpit
- Less waste and higher product quality
- Smaller footprint thanks to compact design
HYCON XH STS
- Repeat accuracy: ± 12.5 µm @ 6 sigma
- The system has been specially developed for the thick-film sector and can be used in the hybrid, SMT and solar sectors
- Pneumatic print heads with closed control loop
- Simplex user interface: clear user guidance and user-friendliness
- Versatile use in various areas such as hybrid, SMT and solar
- High precision and consistency
- Simple operation and fast set-up times
- Seamless data exchange through standardized interfaces such as IPC-HERMES-9852, IPC-CFX, OPC UA
- Developed for SynapticaOS
- Product Pool: central data storage of print programs
- Offline programming for creating and editing machine programs at a separate workstation
- Remote Cockpit
- Less waste and higher product quality
- Small footprint thanks to compact design
- Total flexibility for a wide range of products
HYCON XH3
- Alignment repeatability of ±12.5 µm @ 6 Sigma
- Print repeatability ±20 µm @ 6 Sigma
- Single substrate processing with Optilign & Optilign Multicarrier
- Pneumatic or electric printhead
- Squeegee for sreen printing applications
- Hardmetal transport via round belt systems for ceramic substrates
- Cost savings through optimal throughput and longer stencil life
- Closed-loop print force control for optimal printing results
- Seamless data exchange through standardized interfaces such as IPC-HERMES-9852, IPC-CFX, OPC UA
- Developed for SynapticaOS
- Product Pool: central data storage of print programs
- Offline programming for creating and editing machine programs at a separate workstation
- Remote Cockpit
- Reduced consumption of cleaning paper with Optilign
- Efficient utilization of print format with Optilign Multicarrier
- Oscillating cleaning for fast stencil cleaning with low wape consumption
SERIO X5 Professional Large
- Alignment repeatability of ±12.5 µm @ 6 Sigma
- Print repeatability ±20 µm @ 6 Sigma
- Print format: Maximum 660 x 550 mm
- Single substrate processing with Optilign
- Pneumatic or electric printhead
- Simplex user interface: clear user guidance and user-friendliness
- Cost savings through optimal output and longer stencil service life
- Closed-loop printing force control for optimal printing results
- Seamless data exchange through standardized interfaces such as IPC-HERMES-9852, IPC-CFX, OPC UA
- Developed for SynapticaOS
- Product Pool: central data storage of print programs
- Offline programming for creating and editing machine programs at a separate workstation
- Remote Cockpit
- Larger print format and Optilign functionality
- Efficient utilization of print format with Optilign Multicarrier
- Reduced consumption of cleaning paper with Optilign
- Oscillating cleaning for fast stencil cleaning with low consumption of consumables
SERIO XM
- Machine dimensions: 800 x 800 x 350 mm, weight approx. 85 kg
- Electrical connection requirements: 100-240 V AC, 50/60 Hz, 10 A
- Pneumatic requirements: 5-6 bar air pressure, 3 Nl/min air consumption
- Print format: max. print format of 350 x 450 mm with a maximum material thickness of 30 mm
- Alignment accuracy: ±10 µm (manually adjustable)
- High-quality printing thanks to precise guidance and adjustable pressure
- Flexibility for different materials and applications, ideal for small series and prototypes
- Easy handling and quick changeover save time and money
- High precision for reproducible results
- Compact design for easy integration into production lines
SERIO 8000
- Druck auf sehr großen Substraten mit einer Größe von bis zu 1000 x 610 mm (40 x 24 Zoll)
- Ermöglicht den flexiblen Einsatz aller Siebe und Schablonen bis zu einer Größe von 1270 x 1700 mm (50 x 67 Zoll) ohne zusätzliche Adapter.
- Wiederholgenauigkeit von ± 12,5 μm @ 6 Sigma
- Druckwiederholbarkeit ±25 µm @ 6 Sigma
- Simplex User Interface: klare Nutzerführung und Bedienerfreundlichkeit
- Efficient production of normal and very large PCBs
- Optical positioning system ensures safe and precise production
- Consistent print quality and reduction of waste
- Dispensing systems for cartridges or cups
- iPAG to apply glue or paste directly after printing
- Closed Loop to all common SPI systems
- Seamless data exchange through standardized interfaces such as IPC-HERMES-9852, IPC-CFX, OPC UA
- Developed for SynapticaOS
- Product Pool: central data storage of print programs
- Offline programming for creating and editing machine programs at a separate workstation
- Remote Cockpit
- Large print format with smallest footprint
AIRON Printing System
- Processes substrates in sizes from 162 mm to 230 mm.
- Print speeds of up to 1,100 mm/s
- Throughput of up to 7,200 cells per hour
- Can process up to 7,200 cells per hour, making it extremely efficient for mass production
- Repeatability of 12.5 µm.
- Mechanisms for breakage control and protection of sensitive wafer surfaces
- Ergonomic design and intuitive operation
- Automated weighing systems and “autohead” print head adjustment
- Seamless data exchange through standardized interfaces
- Developed for SynapticaOS
- Product Pool: central data storage of print programs
- Offline programming for creating and editing machine programs at a separate workstation
- Remote Cockpit
- Combines printing and breakage control in a single system
- Optimal space utilization through two offset printing units
Consistent Print Qualitythrough precise squeegee control
Fast Set-up Timesfor efficient changeovers
Versatilityin material selection up to 30 mm thick
HYCON Special Solutions for Technical Screen Printing
With the HYCON product line, ASYS offers specialized screen printing solutions suitable for a variety of materials including ceramics, glass, metal and flexible substrates. The systems are designed for thick-film technology and enable the precise application of pastes to challenging surfaces. This flexibility makes them ideal for special printing requirements in all industries.
Large Formats
The flexible printer platform processes substrates up to 1,500 mm in size and can be customized to meet specific process requirements. Regardless of whether the substrate is glass, FR4 material or an endlessly flexible tape, the machine is equipped with the appropriate transport or clamping system depending on the application. The systems are suitable for use with both, screens and stencils.
Software Platform SynapticaOS
Plan. Control. Monitor. – One Platform. All Levels.
SynapticaOS offers intuitive and easy-to-implement software for industry.
The software platform optimizes processes through seamless data availability and
combines MES functionality with solutions for real-time monitoring of material logistics and production.
ASYS FAQ
Screen Printing
In screen printing, pastes or other materials are precisely applied to a substrate using a printing screen. The process enables reproducible layer thicknesses and high print quality, and is used for numerous applications in electronics, energy, and industrial manufacturing.
In stencil printing, the medium is applied through openings in a metal stencil, whereas in screen printing, a mesh is used as the printing medium. Screen printing is particularly well-suited for technical printing applications and thick-film processes on materials such as ceramics, glass, metal, or flexible substrates.
HYCON screen printing systems are designed for a wide range of materials, including:
- Ceramics
- Glass
- Metal
- FR4 materials
- Flexible substrates and continuous webs
This makes them suitable for a wide variety of industrial applications and specialized printing requirements.
HYCON screen printing machines are known for their high printing precision, consistent print quality, and flexible applications. Thanks to precise squeegee guidance, fast setup times, and customizable machine designs, a wide range of materials and applications can be processed efficiently.
The HYCON portfolio includes, among others:
- HYCON XH2
- HYCON XH3
- HYCON XH4
- HYCON XH STS
The portfolio is complemented by other printing systems such as AIRON, as well as various SERIO platforms for specialized applications.
The HYCON XH4 enables parallel printing through asynchronous multi-lane transport. The system dynamically adjusts the screen to the substrate without adding to the cycle time. This supports high productivity, consistent print quality, and efficient process flows.
Yes. The flexible printing platform can process substrates up to 1,500 mm in size and supports material thicknesses of up to 30 mm. Depending on the application, the machine can be equipped with various transport and clamping systems.
SynapticaOS connects machines, production processes, and material flows on a single platform. The software combines MES functions with solutions for production and material flow control, ensuring seamless data availability and transparent monitoring of manufacturing operations.
