Component Counter
in SMT Manufacturing
The material inbound solution enables a complete traceability of materials such as consumables, raw PCBs, component reels and more, thanks to the fully automatic Scan&Label station. A component counter accurately records the stock on the reel and transfers the data to the inventory database. Even dismantled component reels can be fed in. The automation of material inbound in SMT manufacturing makes manual inventory redundant and increases the efficiency and accuracy of inventory management.
Scan&Label
- Intelligent camera system for optimal reel detection (diameter 7'...15')
- High-resolution camera for precise manufacturer label recognition (10mil)
- Flexible label printer for various label sizes (10x10...78x45mm)
- Automatic rejection function
- Precise marking of label content
- Automatic UID traceability
- Seamless data exchange through standardized interfaces such as IPC-HERMES-9852, IPC-CFX, OPC UA
- Developed for SynapticaOS
- Integrated height measurement of component reels
- Reuse in follow-up machines
- Energy-saving mode
- Standardized part management with marking systems
ASYS develops modular, scalable machine solutions that can be flexibly adapted to product and process requirements, thereby conserving resources. The use of recyclable materials and a sustainable supply chain are an integral part of the development process. Intelligent energy management systems and predictive maintenance, for example, reduce the carbon footprint and ensure efficient, future-proof production.
Component Counter
- High-precision, contactless component counting
- Average accuracy: 99.9% for common shapes (diameter 7'...15')
- Integrated barcode scanner for UID detection
- Compact footprint
- Easy operation
- Automatic cross-check
- Seamless data exchange through standardized interfaces such as IPC-HERMES-9852, IPC-CFX, OPC UA
- Developed for SynapticaOS
ASYS develops modular, scalable machine solutions that can be flexibly adapted to product and process requirements, thereby conserving resources. The use of recyclable materials and a sustainable supply chain are an integral part of the development process. Intelligent energy management systems and predictive maintenance, for example, reduce the carbon footprint and ensure efficient, future-proof production.
Efficient Handling of Large Quantities of Material
Automated Material Registration and Labeling
High Throughput and Process Stability
Easy Material Management
Reliable solutions make it possible to keep track of material inventory at all times. The systems automatically count component reels, apply labels with unique IDs and read and evaluate RFID tags. With the ASYS software solutions, material inventories can be monitored, managed and requirements calculated.
Efficient Material Identification and Storage
The Scan&Label can be used both in the inbound area and in front of an automatic storage system such as the Dry Tower to combine the identification and storage process. Open interfaces enable the seamless integration of a wide range of partner solutions in the field of component counting.
Software Platform SynapticaOS
Plan. Control. Monitor. – One Platform. All Levels.
SynapticaOS offers intuitive and easy-to-implement software for industry.
The software platform optimizes processes through seamless data availability and
combines MES functionality with solutions for real-time monitoring of material logistics and production.
