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Interior view of an inline inspection machine.

AI Stencil Inspection
and Inline Inspection

AI-powered stencil inspection and inline inspection solutions simplify application and reduce administrative effort. Developed specifically for the electronics and energy sector, our AI is characterized by the simplest operation and a wide range of possible applications. Optimize your production with early detection of wear and automated decision-making for reliable quality control.

Would you like to see for yourself? Find out about our various demo possibilities.

Download Demo Brochure

Smiling man in a white shirt in an office

Lars Feiler

Product Manager

HYCON Printing

AISPECTURE SQC

Automated AI stencil inspection detects contamination and stencil wear, reduces defects and optimizes production processes. Precise anomaly detection and early defect analysis ensure greater process stability.

    • AI-based inspection solution
    • Reliable defect detection without Gerber data
    • Inspection of stencils and squeegees directly after cleaning, before they are used on the system
    • Traceability
    • AI-supported template inspection
    • Seamless data exchange through standardized interfaces
    • Developed for SynapticaOS
    • System can be upgraded with additional features
    • Enables maximum service life of stencils, screens and squeegees
    • Avoids scrap costs caused by faulty artwork or damaged squeegees

AISPECTURE AOI

Precise, AI-powered inline inspection. Detect defects with automated decision-making - for maximum efficiency, process reliability and optimal quality assurance.

    • Resolution X- and Y-alignment: up to 10µm (depending on substrate size)
    • 3D profile resolution: up to 5µm
    • AI-supported AOI system
    • Fully integrated system based on high-resolution 2D imaging
    • 3D profile using precise laser measurement
    • Simplex user interface: clear user guidance and user-friendliness
    • High degree of customization
    • Automatic classification into defined defect classes
    • AI-supported template inspection
    • Seamless data exchange through standardized interfaces
    • Developed for SynapticaOS
    • Early and continuous detection of defects in production
    • Fast response to the cause of defects
    • Reduces scrap
  • White pictogram of a webcam on black background.
    Automated Stencil Inspection
    AI reliably detects contamination, dents and signs of wear for error-free printing processes.
  • White pictogram of a crosshair on black background.
    Precise Inline Inspection
    3D laser scanning and high-resolution 2D imaging ensure the highest defect detection.
  • White pictogram of a bar chart with increasing bar heights and an arrow swinging from lower left to upper right, on black background.
    Increased Efficiency & Process Reliability
    Early detection of wear and autonomous decision-making optimize production.

Precise and Efficient Inline Inspection for Energy Components

Our AI-powered inline inspection offers the highest precision and process reliability for quality inspection of bipolar plates and other components in the energy sector. With 3D laser scanning, high-resolution 2D imaging, and customized algorithms, the system reliably identifies defects and enables autonomous decision-making during production. Customized model training, wet inspection with AI dry prediction and an advanced 2D setup with optional 3D functionality support your specific production needs.

Would you like to see for yourself? Find out about our various demo possibilities.

Download Demo Brochure

Stencil Inspection with AI – Precise Control, Efficient Production

Our AI-based inspection solution optimizes the quality assessment of stencils and closes the gap in manual inspection. Error-prone and time-consuming checks are a now thing of the past: the intelligent software reliably detects dirt, dents, bumps, and scratches, classifies them, and enables quick decision-making. In addition, the system monitors the service life of the stencils, detects wear at an early stage and supports timely replacement, what helps you avoid unplanned downtime.  

Stencil inspection system

Software Platform SynapticaOS

Plan. Control. Monitor. – One Platform. All Levels.

SynapticaOS offers intuitive and easy-to-implement software for industry. 
The software platform optimizes processes through seamless data availability and
combines MES functionality with solutions for real-time monitoring of material logistics and production.

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