Line Loader & Unloader:
PCB Machines
VEGO line loaders and unloaders set new standards in the automatic material supply of production lines. The systems guarantee maximum flexibility in terms of the degree of automation and grow with your requirements.
The machines offer the highest availability and can be expanded with smart functions at any time. From manual to fully autonomous material exchange – save valuable resources and maximize the efficiency of your production.
High‑speed Line Loader
- for 2–4 Magazines
- Shuttle lifting mechanism with servo drives
- Pull‑out mechanism with servo drive and adjustable force limitation
- Cycle time approx. 10 seconds (depending on variant)
- Multiline PCB sensor with hole masking
- Manual transport width adjustment
- Safety light curtain for quick magazine changeover
- 6.9" multitouch color display with graphical user interface
- AMR‑ready for autonomous magazine changeover (GenS Pro)
- Automatic magazine clamping (GenS Pro)
- Automatic transport width adjustment with servo motor; position‑ and force‑monitored (option)
- Dual‑lane operation and multiple board discharge (option)
- Stack loading for unpopulated printed circuit boards
- Scanner integration
- Shutter for increased safety and uninterrupted magazine changeover (option)
- OPC/UA interface (GenS Pro)
- IPC‑HERMES‑9852 interface (option)
- Operating data acquisition (GenS Pro)
- Remote access to PLC
- ASYS IC‑Net functionality for line communication (GenS Pro)
- Connection to ASYS line control system SYNAPTICA
- I/O diagnostics via display
- Brushless drives for low wear
- Automatic cycle time adjustment; gentle on materials and energy‑saving (GenS Pro)
- Reduced compressed air consumption
- Energy‑saving mode (GenS Pro)
- AES03 Speed – 2M
- AES03 Speed – 3M
- AES03 Speed – 2L
- AES03 Speed – 3L
Variable Line Unloader
- for 2–4 Magazines
- Shuttle lifting mechanism with servo drives
- Pusher mechanism with servo drive and adjustable force limitation
- Cycle time approx. 10 seconds (depending on variant)
- Multiline PCB sensor with hole masking
- Manual transport width adjustment
- Safety light curtain for quick magazine changeover
- 6.9" multitouch color display with graphical user interface
- AMR‑ready for autonomous magazine changeover (GenS Pro)
- Automatic magazine clamping (GenS Pro)
- Automatic transport width adjustment with servo motor; position‑ and force‑monitored (option)
- Dual‑lane operation and multiple insertion (option)
- Good/bad board sorting (option)
- Scanner integration
- Shutter for increased safety and uninterrupted magazine changeover (option)
- OPC/UA interface (GenS Pro)
- IPC‑HERMES‑9852 interface (option)
- Operating data acquisition (GenS Pro)
- Remote access to the PLC
- ASYS IC‑Net functionality for line communication (GenS Pro)
- Connection to the ASYS line control system SYNAPTICA
- I/O diagnostics via display
- Brushless drives for low wear
- Automatic cycle time adjustment; gentle on materials and energy‑saving (GenS Pro)
- Reduced compressed air consumption
- Energy‑saving mode (GenS Pro)
- AMS03 Speed – 2M
- AMS03 Speed – 3M
- AMS03 Speed – 2L
- AMS03 Speed – 3L
Line Loader & Unloader
for Magazines and Stacks
- Pick-up platform for 2-4 magazines
- Cycle time up to 10 s
- Adjustable force setting for pusher and extractor
- Suitable for double-track connections
- Automatic switchover to the next full/empty magazine
- Automatic material feed via AMR
- Patented loading of PCB stacks (capacity up to 1440 mm)
- Fast cycle times and no downtime when changing magazines
- Smooth and efficient production with maximum capacity
- Loading and unloading in the smallest of spaces
- 100% traceability for printed circuit boards
- Seamless data exchange through standardized interfaces such as IPC-HERMES-9852, IPC-CFX, OPC UA
- Developed for SynapticaOS
ASYS develops modular, scalable machine solutions that can be flexibly adapted to product and process requirements, thereby conserving resources. The use of recyclable materials and a sustainable supply chain are an integral part of the development process. Intelligent energy management systems and predictive maintenance, for example, reduce the carbon footprint and ensure efficient, future-proof production.
- AES 03 Speed: line loader
- AMS 03 Speed: line unloader
Magazine Loader & Unloader
- Pick-up platform for 1-8 magazines
- Cycle time up to 5 s
- Adjustable force setting for pusher and extractor
- Suitable for dual track connections
- Automatic switchover to the next full/empty magazine
- Automatic material feed via AMR
- Patented loading of PCB stacks (capacity up to 1440 mm)
- Fast cycle times and no downtime when changing magazines
- Smooth and efficient production at maximum capacity
- Loading and unloading in a small space
- 100% traceability for printed circuit boards
- Seamless data exchange through standardized interfaces such as IPC-HERMES-9852, IPC-CFX, OPC UA
- Developed for SynapticaOS
ASYS develops modular, scalable machine solutions that can be flexibly adapted to product and process requirements, thereby conserving resources. The use of recyclable materials and a sustainable supply chain are an integral part of the development process. Intelligent energy management systems and predictive maintenance, for example, reduce the carbon footprint and ensure efficient, future-proof production.
The line loader (AES) and line unloader (AMS) offer a wide range of products. From the entry-level machine with one magazine to the machine with up to eight magazines, which enables high capacities and is suitable for dual-track applications.
- AES / AMS 01: 1 magazine
- AES / AMS 03D: 2-4 magazines
- AES / AMS 03 Speed: 2-4 magazines, suitable for AMR (Autonomous Mobile Robot)
- AES / AMS 04: 4 magazines
- AES / AMS 05: 5 magazines
- AES / AMS 06: 5-7 magazines
- AES / AMS 07: 6-8 magazines
Line Loader & Unloader for Stacks
- Buffer station for PCB bundles & singulation station in one machine
- Number of stacks 7x70 mm
- PCB thickness from 0.5 mm to 4.5 mm does not need to be adjusted
- “Bundle-wise” processing of the PCB stack according to the FIFO principle
- Singulation variants can be selected: clamping – vacuum – combined
- Quick and easy loading from above
- The stack is separated regardless of its weight
- No system downtime when inserting the containers (LLB)
- Automatic and contactless double-layer detection prevents two PCBs from being dispensed at once
- Automatic stack change
- Automatic label print for PCB residual quantity
- Extension of magazine loading
- 100% traceability for printed circuit boards
- Seamless data exchange through standardized interfaces such as IPC-HERMES-9852, IPC-CFX, OPC UA
- Developed for SynapticaOS
ASYS develops modular, scalable machine solutions that can be flexibly adapted to product and process requirements, thereby conserving resources. The use of recyclable materials and a sustainable supply chain are an integral part of the development process. Intelligent energy management systems and predictive maintenance, for example, reduce the carbon footprint and ensure efficient, future-proof production.
- LLB / LLE 01: stack loader/unloader with buffer for PCB packages
- LSB / LSE 03: stack loader/unloader without buffer for PCB packages
Maximum ScalabilityHigh degree of automation and intelligent software.
Most Durable and ReliableSustainable machines with maximum availability.
30 Years of ExperienceOver 100,000 machines installed worldwide.
Material Exchange via AMR
Material distribution in production can be efficiently implemented using autonomous transport systems – AMRs (Autonomous Mobile Robots). The robots are able to carry out any material transport as needed. Optionally, the loaders and unloaders of the VEGO Dynamic Series can be configured for the autonomous exchange of PCB magazines. The material is provided just in time. Thanks to automated loading and unloading by robots, production can be scaled up to full autonomy. From manual to fully automatic – we optimize your material flow in the smart factory.
Intuitive Operation
The intuitive operation of your handling systems is carried out via a clearly designed user interface. Thanks to a wide range of settings, each machine can be quickly and easily adapted to your needs.
- Operation of the machines only by authorized personnel, thanks to password-protected user levels
- Changing parameters during operation
- Product memory for up to 200 programs
- Easy configuration of signal lamps and horn
- Intuitive operation even for beginners
Software Platform SynapticaOS
Plan. Control. Monitor. – One Platform. All Levels.
SynapticaOS offers intuitive and easy-to-implement software for industry.
The software platform optimizes processes through seamless data availability and
combines MES functionality with solutions for real-time monitoring of material logistics and production.
