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Interior view of a printing press. Squeegee.

SMT Stencil Printing
for PCBs

The SERIO product range offers scalable and autonomous smt printing systems for coating pcbs (printed circuit boards), glass and ceramics with pasty media – specialized in stencil applications. Optimize your production with our innovative printing solutions.

Smiling man in a white shirt.

Torsten Vegelahn

Product Manager

SERIO Printing

SERIO 4000

The SERIO 4000 is a flexible, scalable printing system for growing demands. Thanks to simple extensions, it can be easily adapted and offers a future-proof solution for a wide range of printing needs.

    • Alignment repeatability of ±12.5 µm @ 6 Sigma
    • Print repeatability ±20 µm @ 6 Sigma
    • Variable cycle times of 7 seconds + print for flexible production requirements
    • Product change in less than 2 minutes for minimal downtime
    • Simplex user interface: clear user guidance and user-friendliness
    • Optimized print head for stepped stencils
    • 200 options for maximum flexibility
    • Fast cleaning cycle thanks to oscillating cleaning (iROCS)
    • Automatic Pin Support System (APS) for product-specific support eliminates need for expensive print nests
    • iSET setup control ensures that suitable, approved materials and tools are used
    • Seamless data exchange through standardised interfaces such as IPC-HERMES-9852, IPC-CFX, OPC UA
    • Developed for SynapticaOS
    • Product Pool: centralised data storage of the print programs
    • Offline programming for creating and editing machine programmes at a separate workstation
    • Oscillating cleaning for fast, economical screen cleaning in terms of wipe consumption

SERIO 6000

SERIO 6000 – The first fully autonomous printer for flexible and gradual automation in production. It dynamically adapts to the current level of automation and optimizes your production processes.

    • Alignment repeatability of ±12.5 µm @ 6 Sigma
    • Print repeatability ±20 µm @ 6 Sigma
    • Asynchronous machine preparation
    • Independent, autonomous job changeover
    • Paste transfer during job changeover
    • Simplex user interface: clear user guidance and user-friendliness
    • No downtime thanks to autonomous features: SPHERE, cartridge magazine, stencil magazine, electric dispenser, iROCS Ultra
    • Increased efficiency and productivity
    • Cost savings through reduced scrap and waste
    • Seamless data exchange through standardised interfaces such as IPC-HERMES-9852, IPC-CFX, OPC UA
    • Developed for SynapticaOS
    • Product Pool: centralised data storage of the print programs
    • Offline programming for creating and editing machine programmes at a separate workstation
    • Extension with autonomy functions also possible in the field
    • iROCS Ultra lowers the consumption of cleaning fleece and reduces waste
    • Sphere can transfer the solder paste from one stencil to the next, reducing waste and waste costs
    • Low-maintenance technology

SERIO X5 Professional 

X5 Professional – A versatile screen and stencil printing system with unique expansion options that sets new standards in printing technology.

    • Alignment repeatability of ±12.5 µm @ 6 Sigma
    • Print repeatability ±20 µm @ 6 Sigma
    • Single substrate processing with Optilign & Optilign Multicarrier
    • Pneumatic or electric printhead
    • Simplex user interface: clear user guidance and user-friendliness
    • Cost savings through optimal throughput and longer stencil life
    • Closed-loop print force control for optimal printing results
    • Seamless data exchange through standardised interfaces such as IPC-HERMES-9852, IPC-CFX, OPC UA
    • Developed for SynapticaOS
    • Product Pool: centralised data storage of the print programs
    • Offline programming for creating and editing machine programmes at a separate workstation
    • Reduced consumption of cleaning paper with Optilign
    • Efficient utilization of print format with Optilign Multicarrier
    • Oscillating cleaning for fast stencil cleaning with low wape consumption

SERIO X5 Professional Large

The X5 Professional Large is a high-performance screen and stencil printer designed for precision and flexibility in a range of printing applications. This printing area makes it possible to efficiently process large PCBs or other large-format substrates.

    • Alignment repeatability of ±12.5 µm @ 6 Sigma
    • Print repeatability ±20 µm @ 6 Sigma
    • Print format: Maximum 660 x 550 mm
    • Single substrate processing with Optilign
    • Pneumatic or electric printhead
    • Simplex user interface: clear user guidance and user-friendliness
    • Cost savings through optimal output and longer stencil service life
    • Closed-loop printing force control for optimal printing results
    • Seamless data exchange through standardised interfaces such as IPC-HERMES-9852, IPC-CFX, OPC UA
    • Developed for SynapticaOS
    • Product Pool: centralised data storage of the print programs
    • Offline programming for creating and editing machine programmes at a separate workstation
    • Remote Cockpit 
    • Larger print format and Optilign functionality
    • Efficient utilization of print format with Optilign Multicarrier
    • Reduced consumption of cleaning paper with Optilign
    • Oscillating cleaning for fast stencil cleaning with low consumption of consumables

SERIO XM

The SERIO XM is a versatile manual screen and stencil printing system that guarantees consistently high print quality. Thanks to precise control of the squeegee bar and adjustable squeegee pressure, the system enables consistently accurate results.

    • Machine dimensions: 800 x 800 x 350 mm, weight approx. 85 kg
    • Electrical connection requirements: 100-240 V AC, 50/60 Hz, 10 A
    • Pneumatic requirements: 5-6 bar air pressure, 3 Nl/min air consumption
    • Print format: max. print format of 350 x 450 mm with a maximum material thickness of 30 mm
    • Alignment accuracy: ±10 µm (manually adjustable)
    • High-quality printing thanks to precise guidance and adjustable pressure
    • Flexibility for different materials and applications, ideal for small series and prototypes
    • Easy handling and quick changeover save time and money
    • High precision for reproducible results
    • Compact design for easy integration into production lines

SERIO 8000

SERIO 8000 – A fully automatic screen and stencil printer for very large substrates. Developed for demanding printing applications, it offers outstanding user-friendliness and maximum flexibility.

    • Prints on very large substrates up to 1000 x 610 mm (40 x 24 inches)
    • Enables the flexible use of all screens and stencils up to 1270 x 1700 mm (50 x 67 inches) without additional adapters
    • Repeatability of ± 12.5 µm @ 6 Sigma
    • Print repeatability ±25 µm @ 6 Sigma
    • Simplex user interface: clear user guidance and user-friendliness
    • Efficient production of normal and very large PCBs
    • Optical positioning system ensures safe and precise production
    • Consistent print quality and reduction of waste
    • Dispensing systems for cartridges or cups
    • iPAG to apply glue or paste directly after printing
    • Closed Loop to all common SPI systems
    • Seamless data exchange through standardised interfaces such as IPC-HERMES-9852, IPC-CFX, OPC UA
    • Developed for SynapticaOS
    • Product Pool: centralised data storage of the print programs
    • Offline programming for creating and editing machine programmes at a separate workstation
    • Remote Cockpit 
    • Large print format with smallest footprint

SERIO 4000 Back-to-Back

SERIO 4000 Back-to-Back – A space-saving stencil printing system with two printing units. The innovative design maximizes capacity in the production hall by making optimal use of space.

    • High print repeat accuracy of ±20 μm @ 6Sigma
    • Variable cycle time of 9 / 7 seconds + print
    • Program change in less than two minutes for minimal downtime
    • Simplex user interface: clear user guidance and user-friendliness
    • Precise printing results through high repeatability
    • Increased production output through fast cycle times and program changes
    • Reliability and long-term quality thanks to high-quality construction and “Made in Germany” design
    • Seamless data exchange through standardised interfaces such as IPC-HERMES-9852, IPC-CFX, OPC UA
    • Developed for SynapticaOS
    • Product Pool: centralised data storage of the print programs
    • Offline programming for creating and editing machine programmes at a separate workstation
    • Small footprint with high output and print format
    • Back-to-back installation capability is ideal for small production spaces
    • Oscillating cleaning for fast stencil cleaning with low consumption of consumables

SERIO 5000 Back-to-Back 

SERIO 5000 Back-to-Back – A compact and efficient stencil printing system for maximum space optimization in production: This system offers space for two printing units.

    • High print repeatability of ±20 μm @ 6Sigma
    • Variable cycle time of 9 / 7 seconds + print
    • Program change in less than two minutes for minimal downtime
    • Simplex user interface: clear user guidance and user-friendliness
    • Precise printing results through high repeatability
    • Increased production output through fast cycle times and program changes
    • Reliability and long-term quality thanks to high-quality construction and “made in Germany” design
    • Seamless data exchange through standardised interfaces such as IPC-HERMES-9852, IPC-CFX, OPC UA
    • Developed for SynapticaOS
    • Product Pool: centralised data storage of the print programs
    • Offline programming for creating and editing machine programmes at a separate workstation
    • Small footprint with high throughput and print format
    • Back to back (BtB) capability
    • Oscillating cleaning for fast, optimised, fleece-saving stencil cleaning

SERIO E2 

The semi-automatic screen and stencil printer SERIO E2 has been specially developed to print on a wide range of flexible and rigid substrates: for applications with small to medium production volumes, as well as for research, development and prototyping applications.

    • Printing format: max. 370 x 450 mm
    • Frame sizes: 300 x 300 mm to 620 x 740 mm
    • Setting accuracy: ±10 µm for precise printing results
    • Printing parameters: printing force 10-250 N, printing speed 10-170 mm/s
    • Versatile application with possibilities for SMD, hybrid and solar, which makes investment efficient
    • Flexibility through support of stencil and screen printing for versatile printing processes
    • Easy operation with intuitive control and little training required
    • Customizable substrate handling with flat pick-up or side clamping for various substrates
    • Compact, versatile printing system for screen and stencil printing
    • SERIO E2XL
  • White pictogram of a clock with a dashed outline and an arrow rotating around it on black background.
    Time Saving
    Thanks to fast, automated processes.
  • White pictogram of a QR code with a Wi-Fi symbol above and a magnifying glass in front on black background.
    Traceability
    Seamless documentation, rapid error detection and high product quality.
  • White pictogram of a rectangular symbol with an arrow pointing up left and an arrow pointing down right on black background.
    Scalability
    Flexible and future-proof adaptability.

EKRA EVA™ – Precision Through Patented Camera Technology

The patented EKRA Vision Alignment System EVA™ consists of two high-resolution CCD cameras mounted in a camera module. The module measures the fiducial marks while the camera moves between the stencil and the printed circuit board (or other printed material). The printed circuit board is then aligned with the stencil. With two independently programmable light sources, even low-contrast and uneven marks are illuminated so that EVA™ can reliably recognize them.

Camera system of an SMT printing machine.
Squeegee replacement component.

iQUESS – Squeegee Change in Just 20 Seconds

The iQUESS squeegee quick-change system enables squeegee changes in just 20 seconds. The simple click-and-connect system is built into the SERIO 4000 as standard, according to the “Poka Yoke” principle.

Software Platform SynapticaOS

Plan. Control. Monitor. – One Platform. All Levels.

SynapticaOS offers intuitive and easy-to-implement software for industry. 
The software platform optimizes processes through seamless data availability and
combines MES functionality with solutions for real-time monitoring of material logistics and production.

Read more