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Close-up of a handling transport machine with an inserted circuit board.

Handling Systems
PCB Transport

VEGO handling modules from the TRM series are the most intelligent and most durable pcb transport systems on the market. Even the smallest transport module has high-end software functions and can be networked with the ASYS control system. 

PCBs with cutouts are transported gently and securely. During changeover to a new product, the track width is automatically and accurately adjusted.

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A smiling man is wearing a white shirt.

Jürgen Lehner

Product Manager

VEGO Handling

Transport Module (1 Segment)

The VEGO GenS TRM01 transport module is used in production lines for buffering and transferring printed circuit boards between process machines and is available in various lengths and widths.

    • Brushless belt drive motors without gearboxes
    • Transport speed: 300 mm/s
    • Cycle time: 4–7 seconds (depending on length)
    • Manual transport width adjustment
    • Multiline PCB sensor with hole masking
    • Robust, modular design
    • 6.9" multitouch color display
    • Automatic transport width adjustment (option)
    • Various monitoring functions
    • Transport speed control with soft start/stop (option)
    • PCB lift‑out station for good/bad separation (option)
    • Cooling function (option)
    • Cover hood with/without safety switch (option)
    • Workstation equipment (option)
    • Belt extension (option)
    • OPC/UA interface (GenS Pro)
    • IPC‑HERMES‑9852 interface (option)
    • Operating data acquisition (GenS Pro)
    • Access to the PLC
    • ASYS IC‑Net functionality for line communication (GenS Pro)
    • Connection to the ASYS line control system SYNAPTICA
    • I/O diagnostics via display
    • Brushless drives for low wear
    • Energy‑saving mode (GenS Pro)
    • TRM01 – 400L
    • TRM01 – 530L
    • TRM01 – 600L
    • TRM01 – 800L
    • TRM01 – 1000L

Transport Module (2 Segments)

The VEGO GenS TRM02 transport module is used in production lines for buffering and transferring printed circuit boards between process machines and is available in various lengths and widths.

    • Brushless belt drive motors without gearboxes
    • Transport speed: 300 mm/s
    • Cycle time: 4–7 seconds (depending on length)
    • Manual transport width adjustment
    • Multiline PCB sensor with hole masking
    • Robust, modular design
    • Configuration as a seated workstation
    • 6.9" multitouch color display
    • Automatic transport width adjustment (option)
    • Various monitoring functions
    • Transport speed control with soft start/stop (option)
    • PCB lift‑out station for good/bad separation (option)
    • Cooling function (option)
    • Cover hood with/without safety switch (option)
    • Workstation equipment (option)
    • Belt extension (option)
    • OPC/UA interface (GenS Pro)
    • IPC‑HERMES‑9852 interface (option)
    • Operating data acquisition (GenS Pro)
    • Remote access to the PLC
    • ASYS IC‑Net functionality for line communication (GenS Pro)
    • Connection to the ASYS line control system SYNAPTICA
    • I/O diagnostics via display
    • Brushless drives for low wear
    • Energy‑saving mode (GenS Pro)
    • TRM02 – 800L
    • TRM02 – 1060L
    • TRM02 – 1200L
    • TRM02 – 1600L

Transport Module (3 Segments)

The VEGO GenS TRM03 transport module is used in production lines for buffering and transferring printed circuit boards between process machines and is available in various lengths and widths.

    • Brushless belt drive motors without gearboxes
    • Transport speed: 300 mm/s
    • Cycle time: 4–7 seconds (depending on length)
    • Manual transport width adjustment
    • Multiline PCB sensor with hole masking
    • Robust, modular design
    • Configuration as a seated workstation
    • 6.9" multitouch color display
    • Automatic transport width adjustment (option)
    • Various monitoring functions
    • Transport speed control with soft start/stop (option)
    • PCB lift‑out station for good/bad separation (option)
    • Cooling function (option)
    • Cover hood with/without safety switch (option)
    • Workstation equipment (option)
    • Belt extension (option)
    • OPC/UA interface (GenS Pro)
    • IPC-HERMES-9852 interface (optional)
    • Production data acquisition (GenS Pro)
    • Remote access to PLC
    • ASYS IC-Net functionality for line communication (GenS Pro)
    • Connection to ASYS SYNAPTICA line control system
    • I/O diagnostics via display
    • Brushless drives for low wear
    • Energy‑saving mode (GenS Pro)
    • TRM03 – 1200L
    • TRM03 – 1590L
    • TRM03 – 1800L
       

TRM 01-03 Series

The handling modules of the VEGO TRM series are available in different lengths, with different numbers of segments and in a dual-track version. The machines are used to buffer and transfer PCBs between processing systems and can be flexibly adapted to customer-specific requirements.

    • Tool-free belt change
    • Conductive ESD belt material
    • Flexibility and easy maintenance thanks to adjustable and replaceable side guides
    • Safe transportation without product-specific adaptations
    • Multiline sensors for hole blanking
    • Design as a manual workstation/inspection station
    • Individually programmable gauges for all double-gauge systems
    • Scanner integration
    • Active cooling of assemblies
    • Seamless data exchange through standardized interfaces such as IPC-HERMES-9852, IPC-CFX, OPC UA
    • Developed for SynapticaOS
  • ASYS develops modular, scalable machine solutions that can be flexibly adapted to product and process requirements, thereby conserving resources. The use of recyclable materials and a sustainable supply chain are an integral part of the development process. Intelligent energy management systems and predictive maintenance, for example, reduce the carbon footprint and ensure efficient, future-proof production.

  • The transport modules of the VEGO TRM series are available in different lengths, numbers of segments and in a double-track version (D).

    • TRM 01 / 01D: 1 segment
    • TRM 02 / 02D: 2 segments
    • TRM 03 / 03D: 3 segments

Repair Workstation

The ergonomic repair workstations are built on the basis of the TRM 01-03 conveyor sections. These modules offer the full functionality of the conveyor sections.

    • Ergonomic workstation design
    • Well-directed lighting to minimize rework errors and reduce eye strain
    • Tool-free belt change
    • Conductive ESD belt material
    • Cycle time-neutral rework using a lifting station
    • Hand scanner / fixer scanner
    • Tilting device
    • Camera control or laser fitting stations can be integrated
    • Individually programmable track widths for all double-track systems
    • Seamless data exchange through standardized interfaces such as IPC-HERMES-9852, IPC-CFX, OPC UA
    • Developed for SynapticaOS
    • Reduction of serial defects through immediate error analysis
       
  • White pictogram of a shield with a check mark in the center on black background.
    Safe & Most Durable
    Covered belt guide increases product and personal safety.
  • White pictogram of a clock with a dashed outline and an arrow rotating around it on black background.
    Quick Belt Change
    Tool-free in under 1 minute, even for beginners.
  • White pictogram of a Wi-Fi signal on a black background.
    High-quality Sensors
    Retro-reflective photoelectric sensors for reliable PCB detection.

Fast Product Changeover

Save time during changeovers: We offer automatic product changeover across all machines. Your entire production line can be successively converted from front to back – quickly, easily and error-free. We would be happy to advise you, just get in touch.

  • Automatic product changeover: quick, easy, error-free
  • Centralized creation and management of up to 1,000 programs
  • Enormous time savings for operators
SMD line with VEGO GenS machines.
Interior view of a handling transport module, deflection pulley.

Easy Belt Change in Less than 1 Minute

VEGO handling systems offer the safest and most durable conveyor belt design on the market. The self-tensioning and maintenance-free belts ensure smooth operation. A fully covered belt guide prevents fingers from being trapped and guarantees maximum safety for the operator. Particularly noteworthy is the extreme time saving: the tool-free belt change takes less than a minute.

  • High product and personal safety
  • Flexibility and easy maintenance thanks to adjustable and interchangeable side guides
  • Time saving due to tool-free belt replacement

Software Platform SynapticaOS

Plan. Control. Monitor. – One Platform. All Levels.

SynapticaOS offers intuitive and easy-to-implement software for industry. 
The software platform optimizes processes through seamless data availability and
combines MES functionality with solutions for real-time monitoring of material logistics and production.

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