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Interior view of a laser marking machine, turntable with circuit board.

Labeling
of Components and PCBs

In the product area of labeling systems, two variants are available for indirect labeling: a label printing system with thermal transfer printer (INSIGNUM Label) or a combined laser-label system that individually labels and cuts labels in just one step (INSIGNUM Laser Label).

Smiling man in a white shirt.

Swen Nothjunge

Product Manager

Marking Systems

Labeling Systems

The INSIGNUM Label prints and processes labels using the thermal transfer method. The INSIGNUM Laser Label combines the processes of printing and cutting labels into a single step. Both systems enable efficient and highly precise labeling of components with varying heights of up to 40 mm and offer flexible application options.

    • PCB format 508 x 508 mm
    • Marking area 508 x 508 mm
    • Repeatability ± 500 µm @5 Sigma
    • Integrated turn station
    • Module sizes up to 7.5mil
    • Label application 0-360°
  • INSIGNUM Label:

    • Application of different label sizes up to 6x6 mm

     

    INSIGNUM Laser Label:

    • Application of different label sizes up to 5x5 mm
    • Cut & Mark. Custom label sizes can be created using a laser
    • Automatic nozzle change function
    • Seamless data exchange through standardised interfaces such as IPC-HERMES-9852, OPC UA
    • Developed for SynapticaOS
    • Offline programming for creating and editing machine programmes at a separate workstation
    • SIMPLEX HMI
       
  • ASYS develops modular, scalable machine solutions that can be flexibly adapted to product and process requirements, thereby conserving resources. The use of recyclable materials and a sustainable supply chain are an integral part of the development process. Intelligent energy management systems and predictive maintenance, for example, reduce the carbon footprint and ensure efficient, future-proof production.

  • White pictogram of a gear with a wrench next to it on black background.
    Flexibility
    in the processing of various label sizes.
  • White pictogram of a handshake with a gear above it on black background.
    Adaptability
    for labeling different component heights.
  • White pictogram of a bar chart with increasing bar heights and an arrow swinging from lower left to upper right, on black background.
    Labeling
    for maximum contrast.

Thermal Transfer Process

In the thermal transfer process, the labels are printed by an integrated printer using a color ribbon. The right combination of color ribbon and label material ensures a high level of resistance to environmental influences. For particularly reliable scanning results, ASYS uses 600 dpi printers to achieve high contrast and sharp contours. Label sizes from 5 millimeters can be processed. Areas of application for label marking include component reels, components on printed circuit boards, housings or classic printed circuit board marking.

  • High durability
  • Label sizes from 5 mm
Interior view of a laser label machine.
Interior view of a laser marking machine, Mark Cut.

Mark & Cut

Marking and cutting using a laser is the second option for flexibly creating a wide range of label sizes for your products: in a single step a laser-markable film is marked and cut to the desired format. This combines the advantages of labeling and laser marking. Code sizes and label formats can be set individually, depending on the position and product.

  • Flexible label sizes
  • Individually adjustable depending on the position and product
  • Label sizes from 5 mm

Traceability Through End-To-End Networking

With INSIGNUM systems, every product is unique - thanks to precise labeling and intelligent data networking. Our systems are fully networked horizontally along the production line and vertically via MES systems.

  • Interfaces: Thanks to established standard interfaces such as HERMES, integration to MES systems is achieved seamlessly. If required, we can also develop customized interfaces.
  • Offline Programming: New products can be added directly during automatic operation - without downtime.
  • Product Pool: All created product data is stored centrally and is available to all INSIGNUM systems in your production. This means: create once - use everywhere.
Futuristic factory with transparent machines.

Software Platform SynapticaOS

Plan. Control. Monitor. – One Platform. All Levels.

SynapticaOS offers intuitive and easy-to-implement software for industry. 
The software platform optimizes processes through seamless data availability and
combines MES functionality with solutions for real-time monitoring of material logistics and production.

Read more