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ASYS MatLog Smart Buffer

Storage and Buffer Systems
for Electronics Manufacturing

Fully automatic storage and buffer systems provide optimal solutions for the storage of PCB magazines, KLT boxes and trays. In electronics manufacturing, they ensure efficient process decoupling and a smooth process flow. Customized solutions range from small individual buffers to central production warehouses that can be seamlessly integrated into the automatic process.

Download Material Logistics Brochure

Smiling man in a white shirt. In a well-lit office.

Fabian Autenrieth

Product Manager

Material Logistics / Intralogistics

M-Station

The M-Station is a modular roller conveyor system for buffering PCB magazines, reel containers, KLT boxes or trays. The system is expandable and can be adapted to the required number of positions.

    • Payload capacity of up to 50 kg for maximum transport flexibility
    • Width adjustment for handling various load carriers
    • Release button for maximum process control by the operator
    • Flexible material supply directly to the process
    • High ergonomic support
    • Location-independent positioning within the process flow
    • Scalable solution – easily expandable with additional AMRs
    • Seamless data exchange through standardized interfaces such as IPC-HERMES-9852, IPC-CFX, OPC UA
    • Developed for SynapticaOS
    • Standardized communication interface for connecting autonomous systems – such as autonomous mobile robots (AMR)
    • RFID for automatic recognition and tracking of material carriers, among other things
    • Standardized part management for conveyor technology

    ASYS develops modular, scalable machine solutions that can be flexibly adapted to product and process requirements, thereby conserving resources. The use of recyclable materials and a sustainable supply chain are an integral part of the development process. Intelligent energy management systems and predictive maintenance, for example, reduce the carbon footprint and ensure efficient, future-proof production.

    • M-Station 01 (MMS) - (version with one storage space)
    • M-Station 02 (MMS) - (version with two storage spaces)
    • M-Station 03 (MMS) - (version with three storage spaces)

Smart Buffer

The Smart Buffer is a modular buffer system for PCB magazines, KLT boxes and stacks of trays with 3 to 5 levels and vertical lifts. Thanks to its modular design, it offers flexible buffer capacities.

    • Capacity on demand with 6 to 100 buffer slots
    • Path-optimized storage concept for minimal cycle times
    • FIFO / LIFO functionality for optimal material organization
    • Near-production buffer for circulating material
    • Conditioned storage as needed (humidity, temperature, cleanroom)
    • Flexible provisioning positions
    • Features for maximum product protection (closed storage area)
    • Scalable solution – easily expandable with additional AMRs
    • Seamless data exchange through standardized interfaces such as IPC-HERMES-9852, IPC-CFX, OPC UA
    • Developed for SynapticaOS
    • Standardized communication interface for connecting autonomous systems – such as autonomous mobile robots (AMR)
    • RFID for automatic recognition and tracking of material carriers, among other things
    • Minimal space requirements
    • Standardized part management for conveyor technology

    ASYS develops modular, scalable machine solutions that can be flexibly adapted to product and process requirements, thereby conserving resources. The use of recyclable materials and a sustainable supply chain are an integral part of the development process. Intelligent energy management systems and predictive maintenance, for example, reduce the carbon footprint and ensure efficient, future-proof production.

Material Warehouse

PCB magazines and KLT boxes are automatically stored and retrieved in a targeted manner in the material warehouse according to the chaotic storage principle. Thanks to clear labeling, the material can be seamlessly traced at any time.

    • Capacity on demand with 100+ buffer slots
    • FIFO / LIFO functionality for optimal material organization
    • Central shop-floor storage
    • Load carrier-dependent segmentation for maximum storage density
    • Conditioned storage as needed (humidity, temperature, cleanroom)
    • Flexible provisioning positions
    • Scalable solution – easily expandable with additional AMRs
    • Seamless data exchange through standardized interfaces such as IPC-HERMES-9852, IPC-CFX, OPC UA
    • Developed for SynapticaOS
    • Standardized communication interface for connecting autonomous systems – such as autonomous mobile robots (AMR)
    • RFID for automatic recognition and tracking of material carriers, among other things
    • Minimal space requirements

    ASYS develops modular, scalable machine solutions that can be flexibly adapted to product and process requirements, thereby conserving resources. The use of recyclable materials and a sustainable supply chain are an integral part of the development process. Intelligent energy management systems and predictive maintenance, for example, reduce the carbon footprint and ensure efficient, future-proof production.

  • White pictogram of a cube positioned in the corner of a box on black background.
    Small Footprint
  • White pictogram of a stack of component reels in a holder on black background.
    Buffer & Storage for Various Materials
  • White pictogram of a document with a verification checkmark in the bottom right corner on a black background.
    Flexible Provision

Customized & Flexible Buffer Solutions

The ASYS Group's buffer solutions offer maximum capacity through configuration in height and length. The internal relocation concept allows direct access to each transport unit. A buffer can be flexibly placed in production environments and can be optimally integrated between production lines. It can be placed against walls or back-to-back to efficiently use the space. The transfer process is carried out manually, by trolley or autonomous robot, depending on the level of automation. Optional storage conditions, such as regulated humidity, fulfill material-specific requirements.

AMR in a demo room in front of a machine line.

Stable Material Supply in Electronics Manufacturing

In electronics manufacturing, printed circuit boards are available in various states: raw, partially or fully assembled. The automatic supply of the line loader and unloader, as well as the targeted distribution to storage and buffer systems, are crucial for a smooth production process. Efficient ASYS transport solutions and the process integration of printed circuit board magazines ensure a continuous material supply.

Download use case data sheet

Software Platform SynapticaOS

Plan. Control. Monitor. – One Platform. All Levels.

SynapticaOS offers intuitive and easy-to-implement software for industry. 
The software platform optimizes processes through seamless data availability and
combines MES functionality with solutions for real-time monitoring of material logistics and production.

Read more