Assembly Automation
for Automotive
Manufacturers of electronic assemblies for the automotive sector are facing enormous pressure to innovate while reducing costs. Camera, radar, and LiDAR modules, electronic control units (ECUs), as well as communication and infotainment systems must be produced reliably, precisely, and with high variability in ever shorter development cycles. To ensure these components perform their functions safely in the vehicle, all process, and inspection steps must be absolutely stable, repeatable, and data‑driven.
This is exactly where INVENTUS assembly automation comes into play. The solutions are specifically designed for the requirements of the automotive sector and can optionally be conditioned directly at the cell level. The modular INVENTUS system enables flexible, scalable manufacturing – from classic processes such as screwing, dispensing, or laser marking to highly precise, complex technologies like active alignment for sensors. For each process, the appropriate verification method from the INVENTUS modular portfolio is seamlessly integrated.
Over 30 Years of ExperienceLong‑standing partner to the automotive and e‑mobility industries
Full-Service SupportHighly qualified service technicians close to you and fast worldwide spare parts supply
From a Single SourceAutomation technology, material logistics, cell‑level conditioning, and software
Modular Assembly Platform
for Electronic Automotive Components
Discover the INVENTUS modular system – the foundation of the modular assembly platform. Thanks to its cell‑based design and standardized functional modules, it enables fast project realization, flexible adaptation to product variants, and scalable system expansion.
Versatile Processes
... intelligently combined
- Force-fit joining: Press-fitting, screwing ...
- Form-fit joining: Snap-fit, hot caulking, riveting ...
- Material-locking joining: Laser welding, ultrasonic welding, resistance welding, laser soldering, piston soldering, gluing, ACF joints ...
- Cleaning: Plasma cleaning, laser cleaning, CO₂ cleaning, brushing, vacuuming ...
- Dispensing: adhesive, potting compound, heat-conducting paste, sealing compound, grease ...
- Marking: Laser marking, labeling, inkjet printing ...
- Printing: screen printing, stencil printing, rotary printing, inkjet printing, pad printing ...
- Separation: milling, sawing, laser cutting, punching ...
Reliable Verification
Flexible Automation
Data Intelligence
![[null]](/fileadmin/_processed_/8/d/csm_ASYS_SynapticaOS_Material_Inbound_Module_6_Screens_b6eadc0925.jpg)
Traceability & Data Intelligence
End‑to‑end traceability and intelligent data analytics with the ASYS software platform SynapticaOS ensure stable, audit‑compliant production processes. The platform provides complete traceability of all materials, components, and individual parts used, as well as meaningful statistics at both process and machine level—enabling targeted line optimization and a sustainable increase in OEE.
This gives manufacturers of automotive electronics a high‑performance, modularly expandable production solution – optimally designed for maximum process reliability and continuous efficiency improvements.
Assembly Automation
Examples from the Automotive Sector
ECU (Electronic Control Unit)
Automotive
ECU (Electronic Control Unit)
Pressing of connectors
Multi-ICT/Flash/EOL
Dispensing of sealant
Parallelized screwing
Multi-EOL
Laser marking
ADAS
Automotive
ADAS
Laser cleaning
Active alignment
Flex cable assembly
Laser welding of aluminum
High frequency testing
Media Interface
Automotive
Media Interface
Depaneling
Shield assembly
10-fold EOL testing
Print, connector and pin inspection
Reel and tray handling
Power Control Unit
Automotive
Power Control Unit
Screwdriving
Thermal interface material (TIM) dispensing
High‑voltage testing
Leak testing
Pallet loading
LED Headlights
Automotive
LED Headlights
Active Positioning
Hot caulking
Cleaning with air flow
3D inspection
Matrix position testing
![[null]](/fileadmin/_processed_/a/8/csm_ASYS_MATERIAL_LOGISTICS_AMR_Reel-Container_SMD-Line_2cbc8f203f.jpg)