Storage of Component Reels
in SMT Manufacturing
Electronics manufacturing requires numerous individual components with specific storage environment requirements, particularly in terms of relative humidity. The proper storage of component reels plays a key role in this, as it ensures compliance with these environmental parameters and protects the quality of the sensitive components. Appropriate storage of component reels is essential to ensure the necessary storage capacity. These storage systems, which can be configured for different capacities, are integrated into the automatic process flow and contribute significantly to the demand-oriented supply of materials for the setup and assembly processes.
Dry Tower GenS
- Highest storage density in the industry thanks to modular, space-saving tower architecture
- Performance scalable up to 450 picks per hour
- Logistics solution with up to 10m in height and up to 5,800 reels per m²
- Complete flexibility in terms of size, reel type, and cycle time
- Modular design ensures easy transport, short installation times, and flexible response to space changes
- New interface (user-friendly, intuitive)
- Combinations with ASYS solutions for automated loading and unloading and AMRs (M-Station, Loading Station, Unloading Station, AMR)
- Option for overhead conveyor lines with direct material supply to the line
- Seamless data exchange through standardized interfaces such as HERMES
- Manufacturer-independent connection, especially for placement machines, and seamless system integration with ERP and MES
- 100% traceability
- AI-supported storage of SMD reels and JEDEC trays for dynamic access optimization
- AI-supported redistribution for continuous storage space optimization
- Intelligent equal distribution for maximum process reliability
- Continuous data collection: number of pieces, operating hours, cycle time, transport routes
- Green mode for vacuum grippers: Lower compressed air consumption thanks to camera-supported gripping technology
- High upgradability and easy relocation thanks to modular design
- Long service life
ASYS develops modular, scalable machine solutions that can be flexibly adapted to product and process requirements, thereby conserving resources. The use of recyclable materials and a sustainable supply chain are an integral part of the development process. Intelligent energy management systems and predictive maintenance, for example, reduce the carbon footprint and ensure efficient, future-proof production.
- Dry Tower GenS - Single
- Dry Tower GenS - Twin
- Dry Tower GenS - Slim
- Dry Tower GenS - Quattro
Volume-optimized Storage with Minimal Space Requirements
Automated Picking for Reduced Operating Effort
Simultaneous Loading and Unloading Possible
Continuous Supply of Component Reels for Smooth Production
The continuous supply of component reels is crucial to keeping production lines running smoothly. Depending on the product, pick-and-place machines require a specific number of components and component reels. These reels must be available in the right quantity, at the right time and in the right place. The Dry Tower GenS automatic storage system can be controlled by an external material management system to reliably and efficiently supply production with component reels.
Software Platform SynapticaOS
Plan. Control. Monitor. – One Platform. All Levels.
SynapticaOS offers intuitive and easy-to-implement software for industry.
The software platform optimizes processes through seamless data availability and
combines MES functionality with solutions for real-time monitoring of material logistics and production.
