Intelligent Control of Production Lines
Respond Faster & Work Efficiently
Line Management brings together intelligent assistance, communication, and monitoring solutions for the efficient operation of modern production lines. From smart notifications and targeted team communication to real-time monitoring of critical machine processes, all relevant information is available exactly when it is needed.
Product changes can be triggered centrally, lines can be adjusted efficiently, and performance can be monitored transparently. The result: reduced downtime, faster response times, and sustainably increased productivity across the entire shop floor.
Proactive Line Support & CommunicationEarly alerts, smart task allocation, and direct communication reduce walking distances and prevent unplanned downtime
Full Transparency in Real TimeLive video, status updates, and OEE data enable fast decision-making and enhance process reliability
Efficient Line Changeovers & Central ControlProduct changes, program management, and line control are handled centrally, securely, and without errors
Task Manager – Smart Assistance System for Optimized Human-Machine Communication
Task Manager
The Task Manager revolutionizes the operation of production systems by effectively supporting your workforce. It reduces walking distances and helps prevent predictable line stoppages through early notifications. Remaining runtimes are automatically calculated by all machines and transmitted in real time—e.g., directly to operators’ smartwatches. The result: increased OEE and noticeable relief for employees.
- Prevention of Downtime: Predictable stoppages are avoided through timely notifications, improving overall efficiency
- Flexible Working: Machines can be operated from any location, while key documents are accessible on mobile devices at all times
- Optimal Resource Utilization: Clear task allocation and optimized workforce planning at the lines through smart notifications and remote support
Smart Messenger – Efficient Communication for Your Production
Smart Messenger
The Smart Messenger is a versatile chat application that significantly simplifies communication between employees in production. By enabling fast message transmission to smartwatches and PCs, tasks can be distributed more efficiently and immediate support can be requested when needed. Walking distances are reduced, responsibilities are clearly defined, and all message histories are securely stored.
- Fast Communication: Messages are transmitted directly via smartwatches or PCs, accelerating team coordination
- Increased Efficiency: Walking distances are minimized through the integrated messenger, and tasks can be centrally assigned to operators
- Flexible Support: Operators can request assistance at any time and respond to messages easily via their smartwatches
Dash Cam – Real-time Monitoring for Maximum Process Reliability
Dash Cam
The Dash Cam feature enables operators to monitor critical machine processes in real time. Thanks to a freely positionable camera and configurable triggers, live video streams can be accessed on tablets or PCs. In the event of disruptions, recorded video footage helps quickly and accurately identify root causes.
- Flexible Camera Positioning: Freely placeable and individually adjustable for optimal monitoring of critical processes
- Efficient Fault Analysis: Recorded video material enables fast and precise root cause identification in case of issues
- Real-time Monitoring: Live video streams on tablets or PCs ensure maximum control in production
Product Change – Efficient Product Changeover Across the Entire Line
Product Change
Product Change supports planners and operators in the fast, reliable, and fully automated changeover of products across the entire production line. With a single click, all relevant parameters are transferred to every machine and centrally stored in a global database. This significantly reduces setup times and accelerates NPI (New Product Introduction) processes—enabling new products to be introduced into production faster, error-free, and consistently. Product Change integrates both ASYS Group machines and third-party systems, ensuring uniform and seamless product management.
- Automatic product changeover at the push of a button – complete line change without time loss
- Accelerated NPI through centralized data management, reuse of existing programs, and error-free parameterization
- Comprehensive machine integration for ASYS systems and third-party equipment, including VEGO Dynamic programs
HERMES Assistant – Efficient Line Changeover and Centralized Program Management
HERMES Assistant
The ASYS HERMES Assistant simplifies the use of the HERMES standard through centralized, offline-based program management. Thanks to integrated interfaces for HERMES machine communication, the tool enables fast and straightforward line changeovers without the need for complex individual programming of each machine. Third-party equipment can be integrated without additional licensing costs, while a central database ensures optimal transparency and control.
- Central Program Management: Offline creation and management of programs with just a few clicks, without time-consuming individual programming
- Integration of Third-party Equipment: Seamless integration of external machines without additional licensing costs
- Efficient Line Control: Centralized product management and easy line changeover for maximum flexibility
Performance Monitor – Maximum Transparency and Efficiency for Your SMD Line
Performance Monitor
The ASYS Performance Monitor is the ideal analysis tool for monitoring the performance of your SMD line in real time. By automatically calculating and displaying OEE (Overall Equipment Effectiveness) based on performance, availability, and quality, you always have a comprehensive overview of your production—including bottlenecks and first-pass yield. This saves time and increases efficiency across the shop floor.
- Performance at a Glance: Live performance and bottlenecks of your SMD line in a single view—including first-pass yield
- Automatic Data Collection: No manual calculations required; all key metrics are available instantly
- More Efficient Workflows: The supervisor’s daily routine check is significantly simplified, as all data can be accessed at the push of a button
Shopfloor Statistics – Transparent KPIs for Data-Driven Decisions
Shopfloor Statistics
With Shopfloor Statistics, you gain a clear, data-driven view of all relevant performance indicators in your production. Machine data is automatically calculated according to standardized frameworks such as SEMI E10 or OEE, structured systematically, and presented visually. From standard KPIs and machine-specific analyses to custom reports, all information is transparently available—helping you optimize processes, reduce costs, and sustainably increase productivity.
- Standardized KPI Analysis: OEE, SEMI E10, cycle times, setup times, FPY, rejects, and more
- Transparent Process Overview: Machine-specific evaluations for faster root cause analysis and optimization
- Custom Reports: Tailored analysis reports for maximum flexibility and well-informed decision-making
