Buffer Systems
High Capacity,
Short Cycle Times
VEGO buffer systems include a wide range of solutions, including cassette, belt and magazine buffers. The machines work according to the FIFO (first-in-first-out) or LIFO (last-in-first-out) principle and are characterized by high capacities and short cycle times.
The buffer systems can be expanded in a modular fashion and offer numerous options, meaning that no customer request remains unfulfilled.
Line Loader & Unloader for Stacks
The VEGO buffer station GenS FPS10 temporarily stores printed circuit boards in FIFO mode and is used after solder paste printers or SPI systems to compensate for downtime or to temporarily buffer defective printed circuit boards.
- Capacity: 10 buffer slots with 30 mm slot spacing, slot pitch adjustable
- Operating modes: FIFO / pass‑through, optionally also LIFO (GenS Pro)
- Short cycle times: approx. 7–15 s (GenS), 7–10 s (GenS Pro)
- Lift axis with servo drive
- Brushless belt drive motors without gearboxes
- Manual transport width adjustment
- High product support through vertically arranged belt segments that support printed circuit boards along their entire length
- Automatic transport width adjustment with servo motor, position and force monitoring (option)
- Variable buffer sequences and priority settings (GenS Pro)
- Automatic cycle time adjustment (GenS Pro)
- Interface to SPI systems
- Advanced options such as good/bad sorting, safety shutter, infeed/outfeed conveyors, and two‑level outfeed conveyor
- OPC/UA interface (GenS Pro)
- IPC‑HERMES‑9852 interface (option)
- ASYS IC‑Net functionality for line communication (GenS Pro)
- Connection to the ASYS line control system SYNAPTICA
- Operating data acquisition (GenS Pro)
- Remote access to the PLC
- I/O diagnostics via display
- Brushless drives for low wear
- Automatic cycle time adjustment; gentle on materials and energy‑saving (GenS Pro)
- No compressed air connection required
- Energy‑saving mode (GenS Pro)
- VEGO GenS FPS10 – standard version with FIFO / pass‑through operation
- VEGO GenS Pro FPS10 – LIFO operation, reduced cycle time, extended program memory (up to 1,000 programs), automatic transport width adjustment, energy‑saving mode, etc.
- Example configuration: FPS10–600L (specified machine configuration in the data sheet)
Medium-capacity Process Buffer
The VEGO buffer station GenS FPS30 temporarily stores printed circuit boards in FIFO mode and is used after a reflow oven to compensate for process related downtime and to cool assemblies, or after an AOI system for intermediate storage of defective printed circuit boards.
- with 30 buffer slots
- Operating modes: FIFO / pass‑through, LIFO (GenS Pro)
- Cycle time: 7–16 seconds (GenS), 7–11 seconds (GenS Pro)
- Lift axis with servo drive
- Brushless belt drive motors without gearboxes
- Manual transport width adjustment
- High product support through vertically arranged belt segments that support printed circuit boards along their entire length
- Cooling function (active/passive)
- Jam loop function for reflow oven infeed blocking
- Automatic transport width adjustment with servo motor, position and force monitoring (option)
- Variable buffer sequences and priority settings (GenS Pro)
- Automatic cycle time adjustment (GenS Pro)
- Interface to AOI systems
- Advanced options such as good/bad sorting, safety shutter, infeed/outfeed conveyors, and two‑level outfeed conveyor
- OPC/UA interface (GenS Pro)
- IPC‑HERMES‑9852 interface (option)
- ASYS IC‑Net functionality for line communication (GenS Pro)
- Connection to the ASYS line control system SYNAPTICA
- Operating data acquisition (GenS Pro)
- Remote access to the PLC
- I/O diagnostics via display
- Brushless drives for low wear
- Automatic cycle time adjustment; gentle on materials and energy‑saving (GenS Pro)
- No compressed air connection required
- Energy‑saving mode (GenS Pro)
- VEGO GenS FPS30 – standard version with FIFO / pass‑through operation
- VEGO GenS Pro FPS30 – LIFO operation, reduced cycle time, extended program memory (up to 1,000 programs), automatic transport width adjustment, energy‑saving mode, etc.
- Example configuration: FPS30–600L
MPS Series Magazine Buffer
VEGO magazine buffer systems work according to the FIFO or LIFO principle to decouple production lines. In addition, magazine buffers can be used as input and output stations for PCBs.
- Magazine buffer capacity: 1-2 magazines
- Cycle time up to 6 seconds
- Operating modes: LIFO/FIFO buffer, magazine loading and unloading
- Good/bad sorting
- High component clearance thanks to variably adjustable slot spacing
- Magazine loading via AMR
- Extended buffer capacity for up to 6 magazines
- Cooling function
- Thanks to servo motor drive: gentle, fast movements that protect the material and product and enable the shortest cycle times
- Counting function for the furnace Interference loop circuit for a smooth and efficient production process
- Seamless data exchange through standardized interfaces such as IPC-HERMES-9852, IPC-CFX, OPC UA
- Developed for SynapticaOS
- Avoidance of pneumatic components
- MPS 50: 1 magazine
- MPS 50D: 2 magazines, dual track
- MPS 100: 2 magazines that work independently of each other
PS Series LIFO Buffer
The vertical belt buffer systems in VEGO's PS series work on the LIFO principle: they temporarily store individual PCBs and transfer them to the next machine in line. The open design makes it easier to remove and insert assemblies during operation.
- Belt/strap buffer systems
- Capacity: up to 70 buffer spaces, depending on the variant
- Cycle time per PCB up to 10 seconds
- Good/bad sorting
- Open design for quick removal of assemblies
- High component clearance thanks to variably adjustable slot spacing
- Can be operated as a loading and unloading station
- Counting function for the kiln Interference loop circuit for a smooth and efficient production process
- Inlet and outlet conveyors
- Cooling function
- Seamless data exchange through standardized interfaces such as IPC-HERMES-9852, IPC-CFX, OPC UA
- Developed for SynapticaOS
- Avoidance of pneumatic components
- PS 08: 8 buffer spaces, for LIFO or FIFO operation
- PS 30: 30 buffer spaces
- PS 40: 40 buffer spaces
- PS 70: 70 buffer spaces, optionally with lift for FIFO operation
FPS Series FIFO Buffer
The closed cassette buffers of the VEGO FPS series work on the FIFO principle: they temporarily hold individual PCBs and transfer them to the subsequent machine. The machines are characterized by high buffer capacity and short cycle times.
- Buffering of PCBs in a buffer cassette
- Capacity of up to 120 buffer spaces at short cycle times
- High freedom from components thanks to variably adjustable slot spacing
- Good/bad sorting
- Active cooling function
- Optimal buffering for short cycle times
- Counting function for interference-free loop control for a smooth and efficient production process
- Inlet and outlet conveyor
- Seamless data exchange through standardized interfaces such as IPC-HERMES-9852, IPC-CFX, OPC UA
- Developed for SynapticaOS
ASYS develops modular, scalable machine solutions that can be flexibly adapted to product and process requirements, thereby conserving resources. The use of recyclable materials and a sustainable supply chain are an integral part of the development process. Intelligent energy management systems and predictive maintenance, for example, reduce the carbon footprint and ensure efficient, future-proof production.
- FPS 10 B SPI: 10 buffer spaces
- FPS 20D: double-track buffer, 20 spaces
- FPS 30B: 30 buffer spaces
- FPS 30D: double-track buffer, 30 spaces
- FPS 60: 60 spaces, optionally expandable up to 120 spaces
Portal Buffer
Portal buffers create a passage within production lines or connect two production lines with each other. Portal buffers with overhead conveyor utilize vertical space: they transport PCBs across machines, saving space and increasing the flexibility of the production line.
- Portal, passage width freely definable
- Buffering of PCBs in the belt
- Capacity of up to 70 places
- High freedom from components thanks to variably adjustable slot spacing
- Cycle time-neutral line passage
- High component clearance thanks to variably adjustable slot distance
- Conveyor line can be flexibly expanded
- Flexible layout design thanks to integrated corner transfer unit
- Turning station can be integrated in the overhead conveyor line
- Seamless data exchange through standardized interfaces such as IPC-HERMES-9852, IPC-CFX, OPC UA
- Developed for SynapticaOS
- Minimization of walking distances for operators
- PPS 70: consisting of lift mechanism, overhead passage and vertical belt buffer, 70 places
Maximum Product & Personal SafetyThanks to the shutter and safety switch.
Diverse SolutionsCassette, belt and magazine buffers for every system.
Optimal EfficiencyHigh buffer capacities with short cycle times.
High-Capacity Process Buffer
The FPS 60 FIFO buffer can temporarily store up to 60 assemblies and then transfer them to the following machine. This consists of a buffer cassette with 60 belt segments arranged one above the other and a lift station.
- Fast and gentle lifting movement
- Customized slot spacing can be implemented
- Optionally expandable to 120 buffer spaces
- Optional dual-track operation
Intuitive Operation
The intuitive operation of your handling systems is done via a clearly designed user interface. Thanks to a variety of settings, each machine can be quickly and easily customized to your needs:
- Operation of the machine only by authorized personnel, thanks to password-protected user levels
- Changing parameters during operation
- Product memory for up to 200 programs
- Easy configuration of signal lamps and horn
- Intuitive operation even for beginners
Software Platform SynapticaOS
Plan. Control. Monitor. – One Platform. All Levels.
SynapticaOS offers intuitive and easy-to-implement software for industry.
The software platform optimizes processes through seamless data availability and
combines MES functionality with solutions for real-time monitoring of material logistics and production.
