Automated Feeder Preparation
in SMT Manufacturing
Efficient and automated feeder preparation is crucial to minimize setup times. Pick and place machines require precise initial setup, which involves correctly loading feeder trolleys with SMD reels and assigning them to the feeder table – the correct sequence ensures a smooth production process.
Reel-Container
- Centering pin for optimal reel holding
- Movable platform for secure loading/unloading
- One-sided safety cover for access protection
- Safety switch for secure loading/unloading
- ESD compliance for maximum product protection
- Automatic loading
- Automatic unloading
- Seamless data exchange through standardized interfaces such as IPC-HERMES-9852, IPC-CFX, OPC UA
- Developed for SynapticaOS
- RFID for automatic detection and tracking of material carriers, among other things
- Smart Label
ASYS develops modular, scalable machine solutions that can be flexibly adapted to product and process requirements, thereby conserving resources. The use of recyclable materials and a sustainable supply chain are an integral part of the development process. Intelligent energy management systems and predictive maintenance, for example, reduce the carbon footprint and ensure efficient, future-proof production.
Reel-Tray-Container
- Centering pin for optimal reel holding
- Guide rails for maximum tray compatibility
- Movable platform for secure loading/unloading
- One-sided safety cover for access protection
- Safety switch for secure loading/unloading
- ESD compliance for maximum product protection
- Automatic loading
- Automatic unloading
- Seamless data exchange through standardized interfaces such as IPC-HERMES-9852, IPC-CFX, OPC UA
- Developed for SynapticaOS
- RFID for automatic detection and tracking of material carriers, among other things
- Smart Label
ASYS develops modular, scalable machine solutions that can be flexibly adapted to product and process requirements, thereby conserving resources. The use of recyclable materials and a sustainable supply chain are an integral part of the development process. Intelligent energy management systems and predictive maintenance, for example, reduce the carbon footprint and ensure efficient, future-proof production.
M-Station
- Payload capacity up to 50 kg for maximum transport flexibility
- Adjustable width for handling various load carriers
- Release button for maximum process control by the operator
- Flexible material supply directly to the process
- High ergonomic support
- Location-independent positioning within the process flow
- Scalable solution – easily expandable with additional AMRs
- Seamless data exchange through standardized interfaces such as IPC-HERMES-9852, IPC-CFX, OPC UA
- Developed for SynapticaOS
- Standardized communication interface for connecting autonomous systems – such as autonomous mobile robots (AMR)
- RFID for automatic detection and tracking of material carriers, among other things
- Standardized part management for conveyor technology
ASYS develops modular, scalable machine solutions that can be flexibly adapted to product and process requirements, thereby conserving resources. The use of recyclable materials and a sustainable supply chain are an integral part of the development process. Intelligent energy management systems and predictive maintenance, for example, reduce the carbon footprint and ensure efficient, future-proof production.
- M-Station 01 (MMS) - (version with one storage space)
- M-Station 02 (MMS) - (version with two storage spaces)
- M-Station 03 (MMS) - (version with three storage spaces)
Automated Component Reel Management
Efficient component reel handling starts with the “Order Control” function, which determines the reels required for preparation in the “Pre-Setup Area”. The “Material Locator” calculates the required reels for the tables/trolleys and creates corresponding picking lists. Reels are taken from the storage area, such as the Dry Tower, and loaded into a reel container. An autonomous mobile robot transports the container to the M-station, where the “Material Locator” updates the availability. After the container has emptied, it is returned to the Unloading Station or a buffer, with the “Mobile Robot Manager” and “Fleet Manager” coordinating the transport.
Software Platform SynapticaOS
Plan. Control. Monitor. – One Platform. All Levels.
SynapticaOS offers intuitive and easy-to-implement software for industry.
The software platform optimizes processes through seamless data availability and
combines MES functionality with solutions for real-time monitoring of material logistics and production.
