Automated Reel Handling
in SMT Manufacturing
SMD reels are used in large quantities, so individual automated reel handling only takes place in the inbound area, storage, feeder setup area and on placement machines. Transport is carried out in batches or picking lists in the reel container, which holds up to 60 reels and is loaded and unloaded at loading and unloading stations. The M-Station-Reel transports individual reels between modules such as the loading station, component counter, storage system and unloading station. Standard modules can be combined individually to make optimal use of space.
Loading Station
- Reel gripper for handling all common containers (diameter 7'...15')
- Centering unit for precise positioning of containers
- JEDEC tray handling (322.6 x 135.89 mm)
- Up to 100% employee relief through automatic destacking
- Ergonomic support through compact loading
- Modular expansion of buffer positions
- Scalable solution – easily expandable with additional AMRs
- Seamless data exchange through standardized interfaces such as IPC-HERMES-9852, IPC-CFX, OPC UA
- Developed for SynapticaOS
- RFID for automatic detection and tracking of material carriers, among other things
- Standardized part management for conveyor technology
ASYS develops modular, scalable machine solutions that can be flexibly adapted to product and process requirements, thereby conserving resources. The use of recyclable materials and a sustainable supply chain are an integral part of the development process. Intelligent energy management systems and predictive maintenance, for example, reduce the carbon footprint and ensure efficient, future-proof production.
Unloading Station
- Reel gripper for handling all common containers (diameter 7'...15')
- Centering unit for precise positioning of containers
- JEDEC tray handling (322.6 x 135.89 mm)
- Up to 100% employee relief through automatic stacking
- Ergonomic support through compact unloading
- Modular expansion of buffer positions
- Scalable solution – easily expandable with additional AMRs
- Seamless data exchange through standardized interfaces such as IPC-HERMES-9852, IPC-CFX, OPC UA
- Developed for SynapticaOS
- RFID for automatic detection and tracking of material carriers, among other things
- Standardized part management for conveyor technology
ASYS develops modular, scalable machine solutions that can be flexibly adapted to product and process requirements, thereby conserving resources. The use of recyclable materials and a sustainable supply chain are an integral part of the development process. Intelligent energy management systems and predictive maintenance, for example, reduce the carbon footprint and ensure efficient, future-proof production.
M-Station-Reel
- Secure transport functionality for containers up to 600mm in length
- Flexible handling units
- Adaptable design for optimal layout customization
- Cover hoods for access protection
- Up to 100% employee relief through automated transport
- Ergonomic access options as needed
- Automatic rejection function
- Cross conveyor for individual direction changes
- Scanner bridge for optimal label recognition
- Scalable solution – easily expandable with additional AMRs
- Seamless data exchange through standardized interfaces such as IPC-HERMES-9852, IPC-CFX, OPC UA
- Developed for SynapticaOS
- Standardized part management for conveyor technology
ASYS develops modular, scalable machine solutions that can be flexibly adapted to product and process requirements, thereby conserving resources. The use of recyclable materials and a sustainable supply chain are an integral part of the development process. Intelligent energy management systems and predictive maintenance, for example, reduce the carbon footprint and ensure efficient, future-proof production.
- MSR 01 (600mm length)
- MSR 01 (1200mm length)
- MSR 01 (1800mm length)
Flexible Container Feed for Every Need
The container can be fed manually by an operator, by trolley or by an autonomous mobile robot. Several applications are available, which can be selected depending on the specific application in the project. This ensures optimal integration into the production process, regardless of the individual requirements and circumstances.
Flexible Segmentation with the M-Station-Reel
The M-Station-Reel is divided into 1, 2 or 3 independent segments. The transfer and takeover process can be carried out manually by an operator or via the HERMES interface. The modular concept allows the system to be expanded depending on the number of positions required.
Software Platform SynapticaOS
Plan. Control. Monitor. – One Platform. All Levels.
SynapticaOS offers intuitive and easy-to-implement software for industry.
The software platform optimizes processes through seamless data availability and
combines MES functionality with solutions for real-time monitoring of material logistics and production.
