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Assembly Automation
for Consumer Goods

The manufacturing of electronic consumer goods requires production processes that are both highly flexible and extremely efficient. High volumes, frequent product changeovers, and a constant stream of new variants place particularly demanding requirements on assembly operations. Production systems must adapt quickly – without long downtime or complex retooling phases.

INVENTUS assembly automation is designed precisely to meet these challenges. The solution is ideally suited for electronic consumer products such as wearables, smart tracking devices, and other miniaturized electronics. Thanks to the modular system concept, production can be easily scaled – from small batch launches to fully automated high‑volume manufacturing. Product changeovers are fast and straightforward, enabling new variants to be introduced with minimal time‑to‑market – ideal for dynamic consumer goods markets.

Smiling man in a white shirt.

Adrian Teuber

Product Manager INVENTUS

Modular Assembly Cells
for Electronic Consumer Goods

Discover the INVENTUS modular system – the foundation of our modular assembly solutions. With standardized functional modules, it enables rapid project implementation, flexible customization, and easy expansion of your systems.

Versatile Processes

View inside a machine from the INVENTUS line, lots of metal and cables visible

... intelligently combined

  • Force-fit joining: Press-fitting, screwing ...
  • Form-fit joining: Snap-fit, hot caulking, riveting ...
  • Material-locking joining: Laser welding, ultrasonic welding, resistance welding, laser soldering, piston soldering, gluing, ACF joints ...
  • Cleaning: Plasma cleaning, laser cleaning, CO₂ cleaning, brushing, vacuuming ...
  • Dispensing: adhesive, potting compound, heat-conducting paste, sealing compound, grease ...
  • Marking: Laser marking, labeling, inkjet printing ...
  • Printing: screen printing, stencil printing, rotary printing, inkjet printing, pad printing ...
  • Separation: milling, sawing, laser cutting, punching ...

 


Reliable Verification 

View inside an INVENTUS machine, lots of metal, test module

... precisely implemented

  • Optical processes: Identification, inspection, analysis, 3D application ...
  • Electrical processes: Flash, ICT, FCT, EOL, HV, HF ...
  • Physical processes: Force, acceleration, torque, distance, mass, temperature, tightness ...

Flexible Automation

Automated production line with modern machines and touchscreens in a bright manufacturing hall.

 … utilized efficiently
   

  • Transport: conveyor system, product carrier, shuttle, turning system, rotary table, track system ...
  • Robotics: Articulated arm robot, Scara robot, Delta robot, axis system ...
  • Material supply: Tray, tube, reel, magazine, bulk material, stack, pallet ...

Data Intelligence

Two screens of the SynapticaOS software in front of a machine line. With turquoise, orange, and magenta background.

... effectively integrated

Developed for SynapticaOS:

  • Easy handling, inspired by consumer software
  • Revolutionary equipment management
  • Seamless data availability
  • Optimum control over production and material flows
  • Integration of standard interfaces

Contact

We would be happy to advise you on the automation of your production and assembly processes for consumer goods.
Contact us for a customized solution.

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Fast Product Changeovers Thanks to the ASYS Cell‑Based Architecture

Thanks to the ASYS cell‑based architecture, product changeovers can be implemented quickly and efficiently. New variants or functions are realized simply by adding or replacing individual cells. Each production cell operates autonomously and can be flexibly retooled, expanded, or recombined as needed.

Assembly Line
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Operator Guidance with SynapticaOS

The ASYS software platform SynapticaOS further accelerates the product changeover process: adjustments can be made on the fly, as the cells reconfigure themselves automatically. In addition, the system supports centralized product management, allowing parameters to be managed globally across multiple production lines operating in parallel.

Centralized user management enables role‑specific configuration of operator functions. Smart Alerts deliver targeted information and tasks based on employee role and skill level, optimally supporting operators and further increasing overall equipment effectiveness (OEE) on the shopfloor.