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ASYS POLYPHOS DP 9000 Depaneling Machine

Laser Depaneling
for PCB Production

The POLYPHOS DP series sets new standards in precise, stress-free and particle-free depaneling of rigid and flexible PCBs. The beam sources used are diode-pumped solid-state lasers with a green wavelength, which have been specially developed for depaneling FR4 material. The systems use digitally controlled galvo scanners, which guarantee high speed and dynamics with minimal drift and maximum precision. An advanced camera system ensures perfect machine calibration and offset corrections. Available as fully automatic inline systems, they offer maximum efficiency and precision for modern production processes.

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DP 9000

The POLYPHOS DP 9000 is a cost-efficient machine platform for depaneling rigid and flexible PCBs with high throughput - fully automatic, low-maintenance, time-, space- and cost-saving thanks to the absence of moving XY axes. The DP 9000 series is used in electronics production.

    • Pure scanning system
    • Digitally controlled galvo scanner for minimum drift
    • OPTICUT technology with dynamic focus shift
    • coaxial on-axis camera for calibration and offset correction via fiducials
    • Greatly reduced non-productive times, high throughput
    • Safety: A volume flow-monitored extraction system with external filter system guarantees safe operation and ensures compliance with all requirements for technical cleanliness in accordance with VDA 19 (ISO 16232) and occupational safety
    • Preventive maintenance 
    • Various degrees of automation: from stand-alone solutions to fully automated inline solutions
    • Return transport of goods carriers
    • Seamless data exchange through standardized interfaces such as IPC-HERMES-9852, IPC-CFX, OPC UA
    • Developed for SynapticaOS
    • Energy-efficient beam sources
    • Short warm-up times, no continuous operation necessary
    • Durable components
    • POLYPHOS DP 9000 Type 1 Working area 180 x 180 mm
    • POLYPHOS DP 9000 Type 2 Working area 245 x 245 mm
    • Multistop to extend the working area up to 400 x 245 mm

DP 8000

The POLYPHOS DP 8000 is a high-precision machine platform for depaneling rigid and flexible PCBs - a granite base, a moving XY-axis system and a digitally controlled galvo scanner ensure maximum precision and stability. The DP 8000 series is used in electronics production.

    • Hard stone inner frame (granite)
    • Moving, precise XY axis system
    • Telecentric focusing optics
    • OPTICUT technology with dynamic focus shift
    • Various working areas available
    • Safety: A volume flow-monitored extraction system with external filter system guarantees safe operation and ensures that all requirements for technical cleanliness in accordance with VDA 19 (ISO 16232) and occupational health and safety are met
    • Preventive maintenance
    • Various degrees of automation: from stand-alone solutions to fully automated inline solutions
    • Return transport of goods carriers
    • Seamless data exchange through standardized interfaces such as IPC-HERMES-9852, IPC-CFX, OPC UA
    • Developed for SynapticaOS
    • Energy-efficient radiation sources
    • Short warm-up times, no continuous operation necessary
    • Durable components
    • POLYPHOS DP 8000 Working area 305 x 250 mm
    • POLYPHOS DP 8100 Working area 460 x 305 mm
    • POLYPHOS DP 8200 Working area 460 x 460 mm
    • POLYPHOS DP 8300 Working area 610 x 460 mm
    • System with offline feed
    • Fully automatic inline system

CT 7000 

The POLYPHOS CT 7000 is a powerful machine platform for precise laser cutting of IMS and DCB substrates - developed for maximum safety, simple operation and minimum space requirements, a CNC-controlled cutting head together with flexible cutting gases ensures clean cutting edges. They are used in LED lighting and power semiconductor production with DCB substrates.

    • CNC-controlled XYZ axis system
    • Laser cutting head with cutting gas assist
    • QCW fiber laser
    • On-axis camera
    • Safety: A volume flow-monitored extraction system with external filter system guarantees safe operation and ensures that all requirements for technical cleanliness in accordance with VDA 19 (ISO 16232) and occupational safety are met
    • Preventive maintenance
    • Various degrees of automation: from stand-alone solutions to fully automated inline solutions
    • Seamless data exchange through standardized interfaces such as IPC-HERMES-9852, IPC-CFX, OPC UA
    • Developed for SynapticaOS
    • Energy-efficient fiber laser beam sources
    • Smart machine components for process monitoring
    • Durable components
    • POLYPHOS CT 7000-150 with 150/1500 W QCW fiber laser for DCB substrate applications
    • POLYPHOS CT 7000-300 with 300/3000 W QCW fiber laser for IMS applications
  • White pictogram of a crosshair on black background.
    Precise, Stress- and Particle-free
  • White pictogram of a gear and a clock with arrow for time control on black background.
    Low Maintenance and Time-saving
  • White pictogram of a piggy bank with three coins falling from above on black background.
    Fully Automatic and Cost-efficient

Software Platform SynapticaOS

Plan. Control. Monitor. – One Platform. All Levels.

SynapticaOS offers intuitive and easy-to-implement software for industry. 
The software platform optimizes processes through seamless data availability and
combines MES functionality with solutions for real-time monitoring of material logistics and production.

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