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Assembly Automation
for the Electronics Industry

The electronics industry is evolving rapidly—products are becoming ever smaller, more complex, and more diverse. At the same time, requirements for quality, reliability, and cycle time are increasing. To meet these challenges, assembly solutions are needed that combine the highest levels of precision, flexibility, and scalability.

INVENTUS assembly automation delivers exactly that: a modular, high‑precision automation concept optimally tailored to the production of electronic assemblies. Whether wearables, sensor modules, communication devices, or smart consumer electronics, INVENTUS assembly solutions enable repeatable, reliable, and efficient assembly - even for miniaturized components.

Smiling man in a white shirt.

Adrian Teuber

Product Manager

Assembly Solutions

  • White pictogram of an arrow splitting in the middle into three directions: upward, right and left, on black background.
    Flexible
    Supports changing product variants, the integration of new processes, and the long‑term reuse of the system.
  • White pictogram of a rectangular symbol with an arrow pointing up left and an arrow pointing down right on black background.
    Scalable
    Optimized for short time‑to‑market, reduced investment costs, and modular expansion.
  • White pictogram of a gripper with a gear on the right side, surrounded by two circular rotating arrows, on black background.
    Modular
    INVENTUS modular system for combining a wide range of processes.

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Modular Assembly Platform
for Electronics Automotive Components

Discover the INVENTUS modular system – the foundation of the modular assembly platform. Thanks to its cell‑based design and standardized functional modules, it enables fast project realization, flexible adaptation to product variants, and scalable system expansion.

Versatile Processes

View inside a machine from the INVENTUS line, lots of metal and cables visible

... intelligently combined

  • Force-fit joining: Press-fitting, screwing ...
  • Form-fit joining: Snap-fit, hot caulking, riveting ...
  • Material-locking joining: Laser welding, ultrasonic welding, resistance welding, laser soldering, piston soldering, gluing, ACF joints ...
  • Cleaning: Plasma cleaning, laser cleaning, CO₂ cleaning, brushing, vacuuming ...
  • Dispensing: adhesive, potting compound, heat-conducting paste, sealing compound, grease ...
  • Marking: Laser marking, labeling, inkjet printing ...
  • Printing: screen printing, stencil printing, rotary printing, inkjet printing, pad printing ...
  • Separation: milling, sawing, laser cutting, punching ...

 


Reliable Verification 

View inside an INVENTUS machine, lots of metal, test module

... precisely implemented

  • Optical processes: Identification, inspection, analysis, 3D application ...
  • Electrical processes: Flash, ICT, FCT, EOL, HV, HF ...
  • Physical processes: Force, acceleration, torque, distance, mass, temperature, tightness ...

Flexible Automation

Automated production line with modern machines and touchscreens in a bright manufacturing hall.

 … utilized efficiently
   

  • Transport: conveyor system, product carrier, shuttle, turning system, rotary table, track system ...
  • Robotics: Articulated arm robot, Scara robot, Delta robot, axis system ...
  • Material supply: Tray, tube, reel, magazine, bulk material, stack, pallet ...

Data Intelligence

Two screens of the SynapticaOS software in front of a machine line. With turquoise, orange, and magenta background.

... effectively integrated

Developed for SynapticaOS:

  • Easy handling, inspired by consumer software
  • Revolutionary equipment management
  • Seamless data availability
  • Optimum control over production and material flows
  • Integration of standard interfaces

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Together from Idea to Automated Solution

In a dynamic market environment, speed and adaptability are crucial. With our co‑development approach and strong engineering expertise, we work closely with our customers to develop tailored automation solutions.

This allows us to support the entire journey efficiently, flexibly, and cost‑effectively - from the initial idea to successful commissioning.

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ASYS FAQ
Assembly Automation

  • Manufacturing includes the entire production process of a product – from machining individual components to the finished end product.

    Assembly is a part of manufacturing and refers to the process of joining individual components or assemblies. INVENTUS focuses on automating precisely these assembly processes, combining joining, testing, verification, and automation into a comprehensive solution.

  • Assembly activities include all work steps required to assemble and secure a product. These include, for example:

    • Joining by screwing, press-fitting, welding, soldering, or bonding…
    • Cleaning of components and assemblies
    • Dispensing of adhesives, potting compounds, or sealants
    • Marking and labeling of products
    • Optical, electrical, and physical tests
    • Verification and quality control

    These processes are flexibly combined in INVENTUS systems.

  • INVENTUS assembly automation was designed to meet three key requirements:

    • Flexible: Supports changing product variants and new processes within the same system.
    • Scalable: Systems can be expanded in stages, enabling short time-to-market while reducing capital costs.
    • Modular: The INVENTUS modular system allows for the combination of a wide variety of processes on a standardized platform.

    This results in future-proof assembly solutions that can grow alongside production requirements.

  • Industrial assembly refers to the systematic and repeatable process of joining parts and components to form finished assemblies or products. In electronics manufacturing, for example, this includes the assembly, testing, marking, and verification of electronic assemblies under strict requirements for precision, quality, and cycle time.

  • INVENTUS Assembly Automation is suitable for numerous electronics industries and their specific requirements:

    • Automotive: Electronic vehicle components
    • Aerospace: Safety-critical products
    • Industrial Goods: Complex assemblies and systems
    • Consumer Goods: Products with a wide variety of variants and high production volumes
    • Defense: Small and medium batch sizes
    • Semiconductors: Sensitive structures and high precision requirements
  • The INVENTUS modular system supports a wide range of processes, including force-fit, form-fit, and material-fit joining, cleaning, dispensing, marking, printing, and separation. This makes it possible to meet a variety of assembly requirements on a single platform.

  • INVENTUS integrates various quality assurance methods, including:

    • Optical methods such as identification, inspection, and analysis
    • Electrical methods such as flash, ICT, FCT, EOL, HV, or HF testing
    • Physical tests such as force, torque, temperature, leak, or distance measurements

    This allows products to be tested and verified directly during the assembly process.

  • The INVENTUS modular system serves as the foundation for the assembly platform. Thanks to standardized functional elements and a flexible cell design, automation solutions can be implemented more quickly, adapted to new product variants, and expanded as needed. This results in cost-effective and future-proof assembly solutions for electronics manufacturing.