Performance of the entire Shop Floor
The PULSE PRO module „Observe & Control“ offers a variety of monitoring possibilities to keep the overview of all connected machines. The operator always knows what is going on in every situation. The data is put into relation and is summarized according to standardized specifications. The tool maps the performance of the entire shop floor. Interrelationships become clearer, bottlenecks and downtimes are clearly visualized and can be effectively addressed or even avoided with foresight. Always following the goal of keeping production running and increasing productivity.
Performance Monitor
The ASYS Performance Monitor is an analysis tool for determining and displaying important performance parameters of SMD lines. The OEE (Overall Equipment E‑ ectiveness) is calculated and displayed on the basis of the current performance, availability and quality indicators.
Only a single display is required to show the live performance (OEE) of an SMD line, including bottleneck (i.e. the slowest machine in the system) and first-pass yield. The Performance Monitor considerably shortens the morning schedule for line managers. All the necessary data are directly available when the responsible person is on the shopfloor.
- Statistical evaluation of the stored data for the optimization of production processes
- Calculation and visualization of standard KPI values (OEE / SEMI E10 / target/actual comparison of cycle times / cycle times of individual systems / standby times / setup times / number of assembled PCBs)
- Display of machine type dependent evaluations (FPY / drops / assembled parts / percentage of coverage)
- Creation of customer-specific analysis reports
Smart Alerts
The smart assistance system for man-machine communication supports the operator in the production. Walking distances are reduced and line downtimes are effectively avoided thanks to early notifications.
Line Observer
With the Line Observer“ function, it is possible to ensure continuous production and achieve greater productivity - thanks to advanced information management on the line. The "Line Observer" predicts the next tasks for the line operator on the machines of a line. By quickly informing the operator about expected station downtimes, the operator can take timely measures to minimize downtime and increase production effciency. The web-based application enables the display on a clearly visible large screen hanging above the line as well as a workstation computer in the production preparation or control station.