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ASYS Life Science

Trayloading & Palletizing

Ready to use, customized and all from one source.

Automation of Production Processes

The automation of production processes is often divided into different value-added steps. Sometimes at different locations, sometimes only a few meters away, and sometimes globally networked. The intermediate storage or outsourcing of components for further processing characterizes this process. We use our expertise in handling components, trays and pallets on a daily basis to perfect the automation process. For this purpose, we rely on our standard product PARIO, although we can adapt it to your process. The solution for your task is our focus. That is our mission.


Handling of Products

  • Insulin pens, Auto-Injectors and Prefilled Syringes
  • Preassembled subassemblies or components for Medical devices
  • Cartridges and components for diagnostic reagents
  • Ampoules, Carpoules and Vials
  • Inhalers

Handling of Trays

  • Carton trays
  • Thermoformed blister trays
  • KLT‘s with and without dividers
  • Customized containers and packs

Handling of Pallets

  • Deep-drawn plastic trays on plastic pallets
  • KLTs with partition walls on EURO pallets
  • Deep-drawn plastic trays on aluminum pallets
  • Carton trays on wooden pallets

MOTUS Transfer Systems

Modular and Flexible Interfaces

MOTUS transfer and puck systems are the right choice for fully automated assembly systems. Thanks to standardized modules (also in GMP-compliant design), complex requirements can be optimally implemented even in the smallest production areas. The transfer systems can be built with 90° or 180° curves, as a square or with lifts in underfloor technology. The orientation of the product carrier always remains the same. All this with minimum control effort and maximum modularity. Traceability is also guaranteed - all workpiece carriers can be optionally equipped with RFID tags for carrying process data. Due to the modular design, the system can be modified and expanded at any time.

  • Constant orientation of the product carrier
  • Modular building block transfer system, expandable and convertible, track width up to 320mm
  • Variable position of the motors possible
  • Open construction or with protective covering
  • ESD and clean room version
  • Direct connection to MES/ERP
Project example 1

End of line Packaging of Folding Cartons

The ASYS Life Science solutions for packaging are created from equipment of the entire ASYS Group portfolio, such as tray loading and unloading, transfer lines, laser and scanner. If required, machines from third party suppliers can be integrated. The offer is completed by services and documents around qualification. 

Confectioning of Combination Packages

From the first idea to the finished product. This project shows the competence of ASYS Group in handling, tray unloading and tray loading of reagent cartridges for a large diagnostics producer. Single-variety packs made of cardboard trays are separated, grouped as combination packs, labelled and finally re-palletized. If desired, with a Track&Trace solution from ASYS.

Project example 2

Loading and Unloading of Cartridges with KLT‘s

Loading and unloading from KLT-boxes is a common practice for ASYS. In the subsequent process, different reagents are formed in puck‘s combination stacks. These stacks are fed into a packaging process. We are open to other solution providers and work in close cooperation with them. We also integrate third-party equipment into our processes. Because our focus is ultimately on finding the perfect solution for you. Contact us, we will find a suitable answer to your challenge. 

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