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The ASYS Group is a global technology company and leading supplier of machines for the electronics, solar and life science industries. The ASYS brand guarantees the same high quality and processing standards worldwide.

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Grows with Your Requirements - ASYS Material Logistics

We automate your entire shop floor thanks to our unique product portfolio of warehouse, logistics and transport systems, software solutions and connections.

ASYS Material Logistics

At first glance complex, but with our support quite simple: We automate your material flows on the shop floor. You can proceed step by step and let the amount of autonomy and scope of shop floor logistics grow according to your needs. Have you already thought about how to store your magazines in a space-saving way? Or bring moisture-sensitive components just-in-time to your line? Do you know how to make consumables available in a time-saving and user-friendly way? Or how do you manage to avoid worrying about material tourism? We have the right solution for you.

Transport

Material Inbound

Storage

Software

Contact Person

Do you have any questions? Find your local contact with our Contact Finder.


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Our Material Logistics Portfolio at a glance 

Material Logistics brochure


Material Logistics

The Highlights of the Overall Solution

The vision of ASYS is an overall connected production, a fully integrated logistics solution for the transport and storage of printed circuit boards, component reels and magazines. The ASYS Group has a broadly diversified portfolio in the areas of software, dry storage systems, material warehouses and handling. Therefore ASYS offers unique solutions for material logistics from one source. 

For Every Material

We offer equipment and solution concepts for different materials from component rolls, magazines, printed circuit boards, consumables, KLT boxes, trays, waste bins and more.

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From Manual to Fully Automatic

No matter whether you want to use operators or transport robots, we optimize your transport routes thanks to intelligent software and coordinated equipment.

Space Saving

Eliminate the many local storage locations in your production and create central storage locations for component rolls, KLT boxes and magazines that can be automatically approached. The Dry Tower and Material Warehouse use the maximum hall heights for storage and can be easily expanded thanks to their modular design.

More about our Storage Systems

Scalable to Complete Solutions

ASYS material stations can grow into isolated solutions that can be used for material entry, line support or feeder set-up.

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Keeping an Eye on the Material

We support different solutions, which enable you to keep an eye on your material stock. The automatic counting of component rolls, the allocation of labels with a unique ID, the reading and evaluation of RFID tags and, last but not least, smart software for material monitoring, management and calculation of requirements.

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Unique Portfolio

Material Logistics Products

Discover our unique products in the fields of Transport, Storage, Inbound goods and Software.

Material Logistics Modules

Transport Solutions

AIV

AIV for the autonomous transport of materials to production lines or storage systems. The flexible platform can collect magazines, reel containers, boxes and trays.

Trolley

Manual transport system for magazines, reel containers, boxes and trays.

Magazine Loader

Loading and unloading system for printed circuit board magazines on the line. These can be supplied manually or autonomously by AIVs.

Container

Container for the transport of component reels. This can be identified by RFID or code and transported autonomously by AIV.

Further information about our transport solutions can be found in the Product Finder.

To our Material Logistics Products


Material Logistics Modules

Storage Solutions

Dry Tower

Fully automated Dry Tower for space-optimized storage of moisture-sensitive component reels. The random access to each unpacked component reel offers tact time optimized storage and release.

Material Warehouse

Fully automated Material Warehouse with a flexible and chaotic storage concept for magazines, boxes and trays on a minimal floor space. The modular design allows a quick and easy expansion of the storage capacity at any time.

Material Station

Material station for the direct provision of material at the point of consumption or for temporary storage.

S10 select

Storage system for air-conditioned storage and controlled preparation of solder paste and other consumables according to the FIFO principle.

Cabinet

The CONSIDUS dry storage systems from ASYS Prozess- und Reinraumtechnik ensures optimum dry storage conditions. The cabinets can individually be adapted to the specific requirements of the stored goods. The entire cabinet volume can be heated to 40° degrees for active component drying.

Further information about our storage systems can be found in the Product Finder.

To our Material Logistics products


Material Logistics Modules

Material Inbound

Material Inbound

The Material Inbound can be configured individually depending on the scenario. The modules are the Material Station, M-Station Reel, Scan&Label, Component Counter and Loading / Unloading Station. The station can be approache manually, by trolley or by AIV.

Scan&Label

Receiving station with smart software for autonomous material detection, allocation of the Unique ID and application of a label for unique identification.

Component Counter

Component Counter for automated counting of the number of components on the component reels. The component counter can be fully integrated into the inline process.

Loading / Unloading Station

Loading / Unloading Station for fully automatic loading and unloading of component reels into the Container.

M-Station Reel

Reel stations for the transport of individual component reels. They connect all elements of the inbound goods process, such as Scan&Label, Loading Station, Counting Station or Dry Tower.

Further information about our Material Receiving Station can be found in the Product Finder.

To our Material Logistics products


Material Logistics Modules

PULSE PRO - Material Software Solutions

The quantities and states of all materials on the entire shop floor are clearly documented in the PULSE PRO module „Material“. All component reels, trays and PCBs are managed on the basis of Unique ID (UID) and the replenishment of material is controlled autonomously, which reduces the operator‘s workload. Furthermore, the floor life time of moisture-sensitive components is monitored. Based on the order planning, full or empty magazines are autonomously controlled within the entire shop floor between lines and storage locations. Therefore all modules are integrated and connected for autonomous transport.

Monitoring the floor life time of moisture-sensitive components

Autonomous magazine control and material replenishment for components and printed circuit boards

Overview of quantities and states of all materials in the entire shop floor

Component Manager

With the „Component Manager“, the material flow of the components is calculated in advance and controlled either manually and/or with AIVs, depending on the degree of automation of the production. In this way, the material is brought to the line in real time according to demand and the high storage costs caused by intermediate storage on the line are eliminated.

Magazine Manager

With the „Magazine Manager“ the entire magazine flow is controlled. This offers the possibility of a completely autonomous magazine control for the production.

Material Locator

The „Material Locator“ app ensures that all material movements and quantity/condition changes are recorded in real time and can be called up directly. Necessary for this material tracking is the unique ID on all materials, such as component reels, PCBs or magazines. The simple, always up-to-date overview in the Material Locator sustainably relieves the operator and helps to reduce downtime.

Advanced Component Manager

With the „Advanced Component Manager“ the material flow is controlled in two stages between hierarchically arranged warehouse structures. The material remains in the main warehouse until it is needed. The flexibility within the production is maintained.

Consumables & Tool Manager

Consumables (e.g. paste, paper) and production tools (e.g. stencil, squeegee) can be fed manually or autonomously just-in-time to the line.

MSL Manager

The „MSL Manager“ displays the MSL start/stop times and manages and monitors the floor life time of moisture-sensitive components.

Inventory Support

With the „Inventory Support“ app, a manual fixed-date inventory can be carried out in the various storage locations.

Mobile Robot Manager

The „Mobile Robot Manager“ app receives and configures the travel orders from a superordinate system. 

Fleet Manager OMRON

The app „Fleet Manager OMRON“ organizes and distributes the tasks of the AIV‘s taking into account the state of charge and current location. 

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