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PARIO: Tray- and Part Handling

From the smallest trays to Euro pallets

PARIO

Palletizing Systems for Tray- and Part Handling

From the smallest trays to Euro pallets, the PARIO machine series covers all areas of application. Medical components for the pharmaceutical industry or components from the automotive sector are handled safely and reliably with these systems. Maximum flexibility is also demonstrated by the large number of additional options. These make the standard systems of the PARIO machine series extremely adaptable to a wide range of customer requirements.

Your ASYS contact

Do you have any questions? Find your local contact with our Contact Finder.

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Our PARIO Portfolio at a glance

PARIO Overview

Fokus on

Your Advantages

Variable

All systems can be flexibly and modularly adapted to your shop floor and are available in automotive, pharmaceutical, ESD and clean room versions.

Highest Flexibility

Whether scalable tray change and pick & place times or special trays – we make it possible. In addition, we would be pleased to advise you on your tray production.

Simple Operation

With our SIMPLEX user interface operating errors are significantly reduced.

Smart Factory Ready

Due to the connection to PULSE PRO, the systems can be supervised mobile everywhere via smartwatch and tablet.



Various Shapes, Materials and Quantities

We Have the Right Handling Solution!

We meet all current standards from a wide range of industries and can also adapt flexibly to your requirements. Whether scalable tray change times, pick&place times or special trays - we make it possible. Every solution offers you ESD capability, automatic tool change and better monitoring of your shop floor thanks to our smart assistance system Smart Alerts of the PULSE PRO Software Suite.

Electronic

e.g. printed circuit boards, components, stamped grids, seals, etc.

  • ESD capability
  • Integration of external systems
  • Horizontal and vertical communication standards

Life Science

e.g. cartridges, sensors, ceramic components, inhalers, etc.

  • Clean room class according to DIN ISO 14644-1
  • Homogeneous surfaces and stainless steel designs
  • Processes according to GxP
  • Tray change times and pick&place times under 3s
  • Transport of thin-walled blister trays

Read more about Life Science

Automotive

e.g. housings, routed parts, plastic injection molded parts, etc.

  • High levels of availability
  • High autonomy
  • Complete traceability

Large Parts

e.g. pallets, KLTs, outer packaging, etc.

  • Fast cycle times
  • Robust construction
  • Interlayer handling
  • High quantities

Individual Solutions

Various materials, shapes and quantities

  • Integration of additional processes: e.g. screwing, testing, cleaning, lasering, workpiece carrier handling
  • Assembly tasks up to the complete assembly line
  • Scalable cycle and tray change times

The Right Gripper and Tray for Every Shape

The Design of the Grippers Is Our Core Competence

In addition to tray handling, we can also integrate part handling, which involves removing the product from the tray and placing it on a workpiece carrier. There are only a few limits regarding the shape and material of the parts. Almost anything is conceivable as long as it can be stored in a tray. Even the surfaces of the grippers are optimized for the task, right down to the fine diamond coating.

Process integration
Additional tasks, such as cleaning or scanning of parts, are also possible, as well as special requirements for the environmental conditions.

Intelligent grippers for industry 4.0
In our portfolio we also have intelligent grippers that can be easily exchanged without programming effort or further intervention in the machine design. Similar to a USB interface, the gripper communicates with the machine and is immediately ready for use. This enables highly flexible, automated production with minimized set-up costs and paves the way to Industry 4.0.
 

  • Highest flexibility
  • Adapted to your product
  • Intelligent grippers for minimized set-up costs

All Types of Trays

The requirements for trays are very complex: they must be able to withstand environmental conditions such as heat, abrasion, liquid media or impact of forces. They have to safely protect the workpieces and meet the requirements for trouble-free and error-free automated handling.

Tray specialists
We are specialists in handling all types of trays. No matter which components are to be stored and transported in a tray. We have the solution for any gripping, transporting or stacking problem and are experiened in all common tray
materials and designs.

Tray production
We also like to support your tray design process or can make a recommendation as to a competent partner.

  • Competent support of your tray design


Options

Extended Reach and Autonomy

Extended Infeed and Outfeed Areas

To ensure that our systems can be used to the maximum in 24/7 operation, we offer them with options for maximum range or even autonomous production. These include extended infeed and outfeed areas.

Tray Buffer

Our PARIO buffer system is used for the special requirements regarding precise and gentle supply of trays or different tray types.

Expansion with Trolley

Parts that are already delivered in stacked trays (height up to 1.4m) can be pushed on a standard trolley directly into our PARIO Trolley Palletizer or removed. Of course also with connection to a MES, so that everything stays in overview and traceable at any time.

Expansion for Autonomous Production

For autonomous production we offer AIV solutions (autonomous intelligent vehicle) with construction and interface to our systems. The AIV changes trays fully automatically and thus enables self-organized material logistics.
More about Material Logistics


SIMPLEX User Interface

All ASYS Process Systems – One User Interface

Are you looking for simple and intuitive machine operation? Preferably across all process machines within a line? With SIMPLEX User Interface you control all ASYS systems via touch display using familiar gestures. This minimizes training times and simplifies operating procedures considerably.

Intuitive Tray Configurator

In SIMPLEX the operator can configure a tray step by step independently. The color coding of the axis directions makes it much easier to enter position values. The entered data, such as height and width of a tray, are immediately visualised live. For a realistic display, an image of the nest can also be added.

  • Intuitive operation and setup with step-by-step instructions.
  • Real-time animated graphics such as grippers, axes, belts and tray stacks.
  • Easy assignment of components thanks to uniform color coding.

Read More about SIMPLEX


ASYS INVENTUS

Solution Basis for Customized Assembly Lines

Whether an extremely slim design or an extremely flexible and ergonomic version, up to workflow-optimized special applications – we offer customer-specific "state of the art" technology even for small batch sizes. Whether difficult or untypical workpieces, the TECTON tray handling systems and linear transfer systems are innovative problem solvers, developed and designed from a single source.

Process integration
When planning and implementing projects, we can rely on the long experience of the ASYS Group. Our tray handling and transfer systems can easily be combined with other processes. Further equipment, which is developed in the ASYS Group, such as handling or process modules like marking, testing, inspection, depaneling or printing systems, complete the solutions. The unique ASYS portfolio is a perfect construction kit for special systems.

More about solution competence

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