Palletizing Systems for Tray- and Part Handling
From the smallest trays to Euro pallets, the PARIO machine series covers all areas of application. Medical components for the pharmaceutical industry or components from the automotive sector are handled safely and reliably with these systems. Maximum flexibility is also demonstrated by the large number of additional options. These make the standard systems of the PARIO machine series extremely adaptable to a wide range of customer requirements.
We meet all current standards from a wide range of industries and can also adapt flexibly to your requirements. Whether scalable tray change times, pick&place times or special trays - we make it possible. Every solution offers you ESD capability, automatic tool change and better monitoring of your shop floor thanks to our smart assistance system Smart Alerts of the PULSE PRO Software Suite.
The Design of the Grippers Is Our Core Competence
In addition to tray handling, we can also integrate part handling, which involves removing the product from the tray and placing it on a workpiece carrier. There are only a few limits regarding the shape and material of the parts. Almost anything is conceivable as long as it can be stored in a tray. Even the surfaces of the grippers are optimized for the task, right down to the fine diamond coating.
Process integration
Additional tasks, such as cleaning or scanning of parts, are also possible, as well as special requirements for the environmental conditions.
Intelligent grippers for industry 4.0
In our portfolio we also have intelligent grippers that can be easily exchanged without programming effort or further intervention in the machine design. Similar to a USB interface, the gripper communicates with the machine and is immediately ready for use. This enables highly flexible, automated production with minimized set-up costs and paves the way to Industry 4.0.
- Highest flexibility
- Adapted to your product
- Intelligent grippers for minimized set-up costs
All Types of Trays
The requirements for trays are very complex: they must be able to withstand environmental conditions such as heat, abrasion, liquid media or impact of forces. They have to safely protect the workpieces and meet the requirements for trouble-free and error-free automated handling.
Tray specialists
We are specialists in handling all types of trays. No matter which components are to be stored and transported in a tray. We have the solution for any gripping, transporting or stacking problem and are experiened in all common tray
materials and designs.
Tray production
We also like to support your tray design process or can make a recommendation as to a competent partner.
Competent support of your tray design
Extended Infeed and Outfeed Areas
To ensure that our systems can be used to the maximum in 24/7 operation, we offer them with options for maximum range or even autonomous production. These include extended infeed and outfeed areas.
Tray Buffer
Our PARIO buffer system is used for the special requirements regarding precise and gentle supply of trays or different tray types.
Expansion with Trolley
Parts that are already delivered in stacked trays (height up to 1.4m) can be pushed on a standard trolley directly into our PARIO Trolley Palletizer or removed. Of course also with connection to a MES, so that everything stays in overview and traceable at any time.
Expansion for Autonomous Production
For autonomous production we offer AIV solutions (autonomous intelligent vehicle) with construction and interface to our systems. The AIV changes trays fully automatically and thus enables self-organized material logistics.
More about Material Logistics
All ASYS Process Systems – One User Interface
Are you looking for simple and intuitive machine operation? Preferably across all process machines within a line? With SIMPLEX User Interface you control all ASYS systems via touch display using familiar gestures. This minimizes training times and simplifies operating procedures considerably.
Intuitive Tray Configurator
In SIMPLEX the operator can configure a tray step by step independently. The color coding of the axis directions makes it much easier to enter position values. The entered data, such as height and width of a tray, are immediately visualised live. For a realistic display, an image of the nest can also be added.
- Intuitive operation and setup with step-by-step instructions.
- Real-time animated graphics such as grippers, axes, belts and tray stacks.
- Easy assignment of components thanks to uniform color coding.
Whether an extremely slim design or an extremely flexible and ergonomic version, up to workflow-optimized special applications – we offer customer-specific "state of the art" technology even for small batch sizes. Whether difficult or untypical workpieces, the TECTON tray handling systems and linear transfer systems are innovative problem solvers, developed and designed from a single source.
Process integration
When planning and implementing projects, we can rely on the long experience of the ASYS Group. Our tray handling and transfer systems can easily be combined with other processes. Further equipment, which is developed in the ASYS Group, such as handling or process modules like marking, testing, inspection, depaneling or printing systems, complete the solutions. The unique ASYS portfolio is a perfect construction kit for special systems.