ASYS Material Logistics
At first glance complex, but with our support quite simple: We automate your material flows on the shop floor. You can proceed step by step and let the amount of autonomy and scope of shop floor logistics grow according to your needs. Have you already thought about how to store your magazines in a space-saving way? Or bring moisture-sensitive components just-in-time to your line? Do you know how to make consumables available in a time-saving and user-friendly way? Or how do you manage to avoid worrying about material tourism? We have the right solution for you.
The Highlights of the Overall Solution
The vision of ASYS is an overall connected production, a fully integrated logistics solution for the transport and storage of printed circuit boards, component reels and magazines. The ASYS Group has a broadly diversified portfolio in the areas of software, dry storage systems, material warehouses and handling. Therefore ASYS offers unique solutions for material logistics from one source.
Space Saving
Eliminate the many local storage locations in your production and create central storage locations for component rolls, KLT boxes and magazines that can be automatically approached. The Dry Tower and Material Warehouse use the maximum hall heights for storage and can be easily expanded thanks to their modular design.
Keeping an Eye on the Material
We support different solutions, which enable you to keep an eye on your material stock. The automatic counting of component rolls, the allocation of labels with a unique ID, the reading and evaluation of RFID tags and, last but not least, smart software for material monitoring, management and calculation of requirements.
Material Logistics Products
Discover our unique products in the fields of Transport, Storage, Inbound goods and Software.
AIV
AIV for the autonomous transport of materials to production lines or storage systems. The flexible platform can collect magazines, reel containers, boxes and trays.
Dry Tower
Fully automated Dry Tower for space-optimized storage of moisture-sensitive component reels. The random access to each unpacked component reel offers tact time optimized storage and release.
Material Inbound
The Material Inbound can be configured individually depending on the scenario. The modules are the Material Station, M-Station Reel, Scan&Label, Component Counter and Loading / Unloading Station. The station can be approache manually, by trolley or by AIV.
The quantities and states of all materials on the entire shop floor are clearly documented in the PULSE PRO module „Material“. All component reels, trays and PCBs are managed on the basis of Unique ID (UID) and the replenishment of material is controlled autonomously, which reduces the operator‘s workload. Furthermore, the floor life time of moisture-sensitive components is monitored. Based on the order planning, full or empty magazines are autonomously controlled within the entire shop floor between lines and storage locations. Therefore all modules are integrated and connected for autonomous transport.
Component Manager
With the „Component Manager“, the material flow of the components is calculated in advance and controlled either manually and/or with AIVs, depending on the degree of automation of the production. In this way, the material is brought to the line in real time according to demand and the high storage costs caused by intermediate storage on the line are eliminated.
Material Locator
The „Material Locator“ app ensures that all material movements and quantity/condition changes are recorded in real time and can be called up directly. Necessary for this material tracking is the unique ID on all materials, such as component reels, PCBs or magazines. The simple, always up-to-date overview in the Material Locator sustainably relieves the operator and helps to reduce downtime.